DKW RT 200 - User Manual

Single cylinder DKW Two-stroke Engine with reverse-scavenging flat top piston and three rings.

Details for RT 200: performance, bore, stroke, cubic capacity, and compression ratio.

Details for RT 250: similar to RT 200 with specific carburetter and plug.

Setting details for RT 200 and RT 250 carburetors, including air screw positions.

Description of the multiplate clutch and its transmission ratio.

Three-speed gearbox functionality and specific gear ratios for RT 200/250.

Detailed breakdown of total transmission ratios for different speeds.

Comprehensive list and description of specialized tools for engine maintenance and repair.

Steps for mounting the engine and loosening initial components for disassembly.

Procedure for safely extracting the generator and armature assembly.

Instructions for removing clutch springs, chain sprocket, and related parts.

Guidance on removing the cylinder head and gasket.

Method for heating and removing the piston and gudgeon pin.

Using specialized tools to separate engine case halves and remove crankshaft.

Procedure for removing gearbox components and the shift shaft.

Detailed steps for extracting the crankshaft from the engine case bearings.

Key considerations and steps for reassembling engine components correctly.

Instructions for setting and verifying the engine's ignition timing.

Steps for reassembling the clutch assembly and fitting the generator.

Detailed procedure for adjusting ignition timing using gauges and test lamps.