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SigmaLITE SLA425T-01
DMC SigmaLITE SLA425T-01 - User Manual
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Auf
dem
Hochstück
11
45701
Herten
Germany
Tel:
+49
(0)
2366
10070
Fax:
+49
(0)
2366
100750
Email:
info@dmcde.de
Web:
www.dmcde.de
ADVANCED
USER
MANUAL
SigmaLITE
Tractio
n
Controller
for
Alternate
Current
i
nduction
motors
(AC)
surface
mounted
Permanent
M
agnet
Synchronous
mo
tors
(PMS)
Interior
mounte
d
Permanent
Mag
net
synchronou
s
motors
(IPM)
2
Table of Contents
Main Page
Modification History
2
Table of Contents
3
About This Manual
7
References
7
Navigate Into DMC Manuals
7
How Settings Are Numbered In This Document
8
Ow to Correctly and Time Efficiently Setup a Controller
8
Warning And Information Notices
9
Product Overview
10
Features
11
Sigmalite Controller Variants
12
Original Equipment Manufacturer Responsibility
13
Technical Support
13
Warranty
13
Product Warranty
13
Return of Material Authorization (RMA)
13
Controller Wiring And Integration
14
Controller's Components Description
14
Signal Wiring
15
Signal Wires Specifications
15
Sizing Of Logic Supply Fuse
15
Signal Wiring Connector
15
Internal Circuits
16
Wiring of Digital Inputs
20
Wiring of Analogue Inputs
21
Wiring of the CAN Bus
24
Signal Wiring Example Traction Application (Factory Setup)
25
Signal Wiring Example for Traction "Walkie Vehicle Type
26
Signal Wiring Example For Traction Control Via Can With Safe Stoss1
27
Power Wiring
28
Safety Recommendations
28
Line Contactor
28
Power Up Delay And Internal Capacitors Precharge
28
Power Line Fuse
28
Power Wiring Examples
29
Mechanical Installation
32
Mounting the Controller
32
Lug Assembly
32
Mechanical Dimensions
33
Weight
33
Water and Dust Protection
33
Cooling
33
Use Of Can Open Calibrator And DMC Configurator
35
DMC Can Open Calibrator
35
How To Change The Calibrator's Baudrate
35
How To Change The Calibrator's Can Protocol
35
DMC Configurator
36
Drive Functions Of DMC Controller
37
Functional Inputs
37
Basic Drive Functions
39
Forward & Reverse
39
Footswitch
39
Seatswitch/Tillerswitch
39
Accelerator
39
Configurable Auxiliary Functions
40
Bellyswitch
40
Digital Speed Limitations
40
Advanced Mode
40
Inching
41
Handbrake
41
Generator
41
Digital Footbraking
42
Footbrake
42
Steerpot
42
Analogue Speed Limitations
42
Analogue Torque Limitation
42
Dual Accelerator
43
No Functional Input Assigned (Analogue/Digital)
43
Functional Input Activation Through Can Mapping
44
Safety Function Specification
45
General Remarks
45
Safe Torque Off (Sto) Can Safety Function
45
Safe Stop 1 (Ss1) Can Safety Function
45
Functional Outputs
47
Line Contactor Management
47
Electromechanical Brake Management
47
Power Steer Management
47
Motor Fan/Controller Fan/Combo Fan
47
Remote LED
48
Drive OK Indicator
48
Brake Light Activator
48
No Function Assigned
48
Configurable Parameters
49
Menu 1 "Adjustment" For Traction Software
50
Menu 1.1 "Drive Response
50
Menu 1.2 "End of Braking
50
Menu 1.3 "Creep
50
Menu 1.4 "Speed Regulator
50
Menu 1.5 "Hill Hold
50
Menu 1.6 "Accelerator
50
Menu 1.7 "Steer
50
Menu 1.8 "Cooling
50
Menu 1.9 "EM Brake
50
Menu 2 "Controller Setup" For Traction Software
98
Menu 3 "Autotuning
102
Setting Up Auto Tuning
102
Mandatory Parameters
102
Menu 4 "Motor Setup
104
Menu 5 "Limits Setup
105
Menu 5.1 "Speed Limits
105
Menu 5.2 "Motor Thermal Limits
105
Menu 5.3 "Voltage Limits
105
Menu 5.4 "Battery Current Limits
105
Menu 5.5 "Performance Table
105
Menu 5.6 "Timed Current Limit
105
Menu 5.8 "Stall Protection
105
Menu 5.9 "Speed Guard Function
105
Menu 5.10 "Encoder Noise Detection
105
Menu 6 "Battery Setup
122
Menu 7 "Can Bus Setup
125
Menu 7.1 "CAN General
125
Menu 7.2 "PDO Premap
125
Menu 7.3 "Shared Line Contactor
125
Menu 7.4 "Display
125
Menu 7.5 "Safe Stop 1
125
Menu 8 "Input/Output Configuration
133
Menu 8.1 "Input/Output Assignment
133
Menu 8.2 "Analogue Input 1 Configuration
133
Menu 8.3 "Analogue Input 2 Configuration
133
Menu 8.4 "Analogue Input 3 Configuration
133
Menu 8.5 "Digital Output 1 Configuration
133
Menu 8.6 "Digital Output 2 Configuration
133
Menu 8.7 "Digital Output 3 Configuration
133
Menu 8.8 "Digital Output 4 Configuration
133
Menu 8.9 "Digital Output 5 Configuration
133
Menu 9 "Dual Motor
142
Menu 9.1 "Dual Motor With Steerpot
142
Menu 9.2 "Dual Motor Without Steerpot
144
Safety Related Functions
145
Monitoring
147
Menu "Status
147
Menu 10 "Test" For Traction Software
150
Menu 10.1 "Test Hardware
150
Menu 10.2 "Test Software
152
Menu 12 "About
153
Diagnostics
154
Main Up Error Codes
154
Ac Motor Sub Error Codes
169
PMS Motor Error Subcodes
170
Ipm Motor Error Subcodes
171
Supervisor Up Error Codes
172
Menu 11 "Fault Log
173
Software Updates
174
DMC Displays
175
DMC Lite Display
175
DMC Advanced Display
176
Appendix A Technical Specifications
177
Voltage Specifications
177
Current Specifications
177
Power Losses
177
Other Specifications
177
APPENDIX B - Emc Guidelines
179
Power Cables
179
Signal Cables
179
APPENDIX C - Analogue Input Tuning
180
APPENDIX D - Wireoff Detection Tuning
189
APPENDIX E - Safety Compliance To En 13849
190
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DMC SigmaLITE SLA425T-01 Specifications
General
Brand
DMC
Model
SigmaLITE SLA425T-01
Category
Controller
Language
English
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