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DoAll c-530 nc User Manual

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Instruction Manual
Pag.1
Edition A
INSTRUCTION MANUAL
Band Saw Machine
type
C-530 NC
March 2003

Table of Contents

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DoAll c-530 nc Specifications

General IconGeneral
Voltage230/460V
Frequency60 Hz
Blade Size1 x 0.035 in
Blade Width1 in
Blade Thickness0.035 in

Summary

CE Declaration

General Warnings

General Information

Goal of this Manual

Explains the purpose of the manual to guide safe operation using texts, drawings, and diagrams.

Regulations to Refer

Manual written to comply with European Machine Directive UNI-EN 89/392 and related standards for safe machine use.

Manual Description

Outlines the information contained in the document, covering installation, use, maintenance, servicing, and dismantling.

Machine Identification and Construction

Machine Identification Data

Provides identification details of the Band Saw machine, including serial number, year, voltage, and power unit specifications.

Main Constructive Characteristics

Details the machine's primary construction features, including control systems, motors, vises, and frame materials.

Blade Speed, Working Surface, and Indexing

Explains blade speed control, the working surface design, and the indexing system for material feeding and positioning.

Vise System and Manual Usage

Vise Description

Describes the hydraulic vises used for clamping, noting the tempered inserts and pressure reducer valve for protection.

How to Use the Instruction Manual

Guides users on understanding the manual's structure, audience, and update policy for effective use.

Liability Limits and Allowed Use

Liability Limits

Details conditions under which the manufacturer is not responsible for machine use, including inappropriate operations.

Type of Use Allowed

Specifies professional use requirements, operator qualifications, applicable regulations, and typical machine applications.

Command Modes and Machine Structure

Command Modes, Stop, and Emergency Stop

Explains manual and automatic control modes, stop functions, and emergency stop procedures for machine operation.

Out of Service and Safety Precautions

Details procedures for taking the machine out of service and general safety precautions related to power and operation.

Technical Description: Machine Structure

Lists main structural components like base frame, cutting bridge, hydraulic power unit, control panel, and coolant system.

Technical Description: Systems Details

Cutting Bridge Details

Describes the cutting bridge frame, guiding columns, and their connections, including vise system overview.

Drive and Control Systems

Details the lifting cylinder, blade tension assembly, band drive, band guides, and servo-control mechanisms.

Hydraulic and Electrical Systems

Explains the hydraulic power unit components and the electrical system, including control console and enclosure.

Machine Protections, Movement, and Installation

Machine Protections

Describes the machine's protection measures, including areas that cannot be fully covered and warning stickers.

Machine Movement and Installation

Provides guidance on safely moving the machine and outlines the installation process, emphasizing safety during lifting.

Safety Devices and Machine Preparation

Machine Preparation for Operation

Details site preparation, electrical connection, and pre-power checks required before operating the machine.

Safety Devices Overview

Lists limit switches, signaling devices, fixed protections, and moveable protections that ensure machine safety.

Machine Operation: SAW 3 Control

SAW 3 Control Introduction and Power-ON

Introduces the SAW 3 control system, its functions, and the procedure for switching the machine ON.

Machine Status Icons and Manual Cycle

Explains machine status icons, manual cycle operations, and the function key layout for machine control.

Machine Operation: Cycles and Programs

Semi-Automatic and Automatic Cycles

Details material handling, semi-automatic and automatic cycles, including program directory access.

Program Management and Creation

Guides users on creating new cutting programs and lists for automated operation.

Machine Operation: Settings and Configuration

Program Operation and Coolant Selection

Covers running, modifying programs, selecting coolant types, and general parameter setup.

Parameter Setup and Menus

Details various parameter setup menus, including axis, hydraulic, and vise parameters.

Machine Operation: Advanced Options

System Configuration, Updates, and Advanced Settings

Explains language selection, testing, software updates, PC connections, and advanced parameter settings.

Controls, Options, and Safety

Details help function, head feed control, feed system selection, automatic workstop, and band deviation monitor.

Machine Dismantling and Problems

Machine Dismantling

States that only expert personnel should perform the dismantling of the machine.

Ordinary Problems

Lists common operational problems, their causes, and solutions for issues related to the base, chip conveyor, and cutting bridge.

Maintenance and Troubleshooting

Maintenance and Lubrication

Provides a detailed lubrication schedule for various machine components, specifying lubricant types and maintenance frequencies.

Troubleshooting and Blade Replacement

Lists common operational problems and their solutions, along with procedures for safely replacing the saw blade.

Remaining Dangers and Training

Remaining Dangers

Addresses dangers associated with electrical power, emphasizing safety rules during servicing and customer responsibility for power source.

Personnel Training

Discusses training requirements for operators and maintenance personnel, highlighting experience and schematic understanding.

Proof of Test and Schematics

Exhibit A: Proof of Test

Identifies the tested machine and lists the norms it complied with, indicating positive test results.

Electrical and Hydraulic Schematics

States that electrical and hydraulic schematics are provided on the following pages.

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