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DoAll DS-320SA - User Manual

DoAll DS-320SA
73 pages
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INSTRUCTION MANUAL
BAND SAW MACHINES
TYPE
DS-320SA
Version
II.generation
version 2
DoALL Sawing Products
800-321-9913
5505 West 123rd Street
Minneapolis, MN 55378
www.doallsaws.com

Table of Contents

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Summary

2. DESCRIPTION OF THE MACHINE

2.1 OPERATING CYCLE

Describes the step-by-step process of operating the machine's cutting cycle.

2.2 CONTROL SYSTEM

Details the PLC control system, its features, and operator settings.

2.3 CONSTRUCTION

Explains the physical design and components of the machine.

2.4 STANDARD EQUIPMENT

Lists the standard components and features included with the machine.

2.5 BASIC EQUIPMENT OF MACHINE

Lists essential basic equipment provided with the machine.

2.6 PURPOSE OF THE MACHINE

Defines the intended use and applications of the sawing machine.

2.5 BASIC EQUIPMENT OF MACHINE

2.5.1 SET OF TOOLS FOR COMMON SERVICE

Details the specific tools provided for common machine maintenance and service.

3. TECHNICAL DATA

3.1 CUTTING PARAMETERS

Provides specifications for various cutting parameters based on material and angle.

3.2 DIMENSIONS FOR TRANSPORT

Lists the physical dimensions of the machine relevant for transportation.

3.3 INFORMATION ON DRIVE

Details the specifications of the machine's drive components.

3.4 THE AMOUNT OF SERVICE;OPERATING FLUIDS

Specifies the types and quantities of oils and fluids required for operation.

3.5 EMISSIONS - MACHINE NOISE LEVEL

Reports on machine noise levels during operation.

3.6 PRODUCTION LABEL

Describes the information contained on the machine's production label.

4. MAIN PARTS AND FUNCTIONS

4.1 VICE

Explains the vice mechanism, its adjustment, and operation.

4.2 ARM

Describes the machine's arm, including its components and movements.

4.3 HYDRAULIC UNIT

Details the hydraulic unit, its components, and functions.

5. SAFETY RULES

5.1 SAFETY DURING OPERATION

Provides essential safety guidelines for operating the machine.

5.2 LIST OF POSSIBLE DANGERS WHEN WORKING WITH MACHINE

Identifies potential mechanical and electrical hazards associated with the machine.

5.3 FIRE PROTECTION

Outlines fire safety precautions and requirements for the machine's environment.

5.4 ELECTRICAL EQUIPMENT

Covers safety aspects and requirements for the machine's electrical components.

5.5 IT IS PROHIBITED TO

Lists actions that are strictly forbidden during machine operation or maintenance.

5.6 SAFETY REGULATIONS

Details general safety regulations and operational warnings for the machine.

5.7 DESCRIPTION OF LABELS

6. INSTRUCTIONS FOR TRANSPORT

7. DIRECTIVES FOR STORAGE

8. MACHINE INSTALLATION

8.1 INSPECT MACHINE FOR SHIPPING DAMAGES

Instructs on checking the machine for any damage incurred during shipping.

8.2 SHIPPING BRACKETS

Details the removal of shipping brackets before machine setup.

8.3 INSTALLING THE MACHINE

Details the overall process of installing the machine.

8.4 INSTALLING THE ROLLER TABLE

Explains how to correctly level and install roller tables with the machine.

8.5 HOW TO ANCHOR MACHINE TO THE FLOOR

Details the process of anchoring the machine to the floor using mechanical anchors or threaded rods.

8.6 CONNECTING TO THE ELECTRICAL NET

Guides on connecting the machine to the electrical power supply safely.

9. DESCRIPTION OF MAIN PANEL

9.1 KEYPAD

Explains the function of each button on the machine's keypad interface.

9.2 HMI PANEL

Details the Human-Machine Interface panel and its interactive elements.

9.2.1 STARTING SCREEN

Describes the elements and information displayed on the initial HMI screen.

9.2.2 MENU

Details the different menu options accessible via the HMI panel.

9.2.3 NUMERIC KEYPAD

Explains the layout and function of the numeric keypad used for input.

9.3;1.PAR; USER PARAMETERS

Lists and describes user-adjustable parameters for machine settings.

9.4;2.MAN; MANUAL SAW CONTROL

Describes the manual control interface for saw operations, used in specific situations.

9.5 PREPARATIONS BEFORE CUTTING

Outlines essential steps to perform before starting any cutting operation.

9.6 INITIATION OF THE MACHINE INTO THE STAND-BY MODE

Guides on bringing the machine to an operational ready state.

9.7 ANGLE SETTING

Provides instructions for setting linear and miter angles for cuts.

9.7.1 CUTTING OF THE RIGHT ANGLE CUTS

Explains the procedure for setting up and performing right-angle cuts.

9.7.2 CUTTING OF THE LEFT ANGLE CUTS

Describes the process for setting up and performing left-angle cuts.

9.7.3 DIGITAL POINTER OF THE ANGLE (ACCESSORIES)

Explains the function of the digital angle indicator, an optional accessory.

9.8 ADJUSTMENT OF THE WORKING POSITION

Details how to adjust the machine's upper and lower working positions.

9.8.1 ADJUSTMENT OF THE UPPER WORKING POSITION

Details how to set the automatic end stop for the upper working position.

9.8.2 ADJUSTMENT OF THE DOWN WORKING POSITION

Explains how to adjust the machine's down working position.

9.9 VICE ADJUSTMENT - HOW TO CLAMP THE MATERIAL WELL

Provides instructions on correctly adjusting the vice for secure material clamping.

9.10 GUIDE POSITION ADJUSTMENT

Guides on positioning the saw band guides for optimal cutting quality.

9.11 LUBRICATION OF THE SAW - BAND

Explains the lubrication system for the saw band and its components.

9.12 HOW TO SET THE ADJUSTABLE END STOP

Details the procedure for setting the adjustable end stop for material positioning.

9.13 HANDLING THE MATERIAL

Provides guidance on safely handling materials before and after cutting.

10. CUTTING - SEMIAUTOMATIC CYCLE

10.1 BASIC CONDITIONS FOR CUTTING

Lists the prerequisites and conditions for performing a cutting operation.

10.2 HYDRAULIC UNIT - TURNING ON

Describes how to power on the hydraulic unit for operation.

10.3 CUTTING

Outlines the step-by-step process for executing a cut using the semiautomatic cycle.

10.4 ERROR MESSAGES

Explains how system errors are displayed and how to interpret them.

10.5 15 RULES FOR OPTIMAL CUT

11. INFORMATION ABOUT THE BLADE

11.1 TENSIONING OF THE SAW-BAND

Explains how to properly tension the saw band for optimal performance.

11.2 BAND REPLACEMENT

Provides instructions for safely replacing the saw band.

11.3 GUIDES OF THE BLADE

Describes the function and adjustment of the saw blade guides.

11.4 HOW TO REPLACE THE CLEANING BRUSH

11.4.1 HOW TO CHANGE THE BRUSH

Details the specific steps for changing a worn-out cleaning brush.

12. HOW TO CHOOSE THE RIGHT SAW-BLADE

12.1 SAW-BLADE TEETH

Discusses the types of saw blade teeth (constant vs. variable) and their impact.

12.2 HOW TO CHOOSE THE RIGHT TEETH FOR CUTTING

Provides tables and guidance for selecting the correct teeth per inch for cutting.

12.3 RUN IN OF SAW-BLADE - WHEN HAVING A NEW SAW-BLADE

Explains the necessary break-in procedure for new saw blades.

12.4 HOW TO CLAMP MATERIAL

Illustrates methods for clamping material to ensure cutting precision and blade life.

12.5 SPEED OF ARM MOVEMENT WHEN CUTTING

Uses chip analysis to guide setting the optimal arm movement speed during cutting.

12.5.1 EXTRA ACCESSORIES

12.6 MINI-LUBE

5.5.1 SETTING AND ADJUSTMENT

Guides on setting up and adjusting the mini-lube system for lubrication.

12.6.1 CONTROL

Explains the control switch for the mini-lube system's lubrication modes.

12.7 HYDRAULICAL UPPER VICE

12.7.1 UPPER THRUST SETTING

Details how to set the upper thrust based on material diameter and jaw composition.

12.9 ROLLER TABLE

13. MAINTENANCE

DAILY:

Lists routine daily maintenance tasks for the machine.

WEEKLY:

Outlines essential weekly maintenance checks and procedures.

13.1 LUBRICATION CHECKING

Details how to check and perform lubrication on various machine parts.

13.2 RECOMMENDED FILLINGS- INTERVALS FOR CHANGING FILLINGS

13.3 CHANGE OF HYDRAULIC OIL

13.4 FILLING THE TANK WITH OIL

13.5 FILLING AND CHANGING PUMP COOLANT

13.5.1 STIRRING THE COOLANT

13.5.2 PROPORTION OF OIL AND WATER MIXTURE

13.5.3 LIFETIME OF THE COOLANT

13.6 CHANGE OF GEAR OIL

13.6.1 TECHNICAL MAINTENANCE OF GEARBOXES

Lists technical maintenance intervals for the gearboxes.

14. SERVICE INSTRUCTIONS

14.1 ADJUSTMENT OF BAND GUIDES

Explains how to adjust the band guides for optimal cutting accuracy and band life.

14.2 ADJUSTMENT OF CLEARANCE BETWEEN THE SAW-BAND AND CARBIDE PADS

Details the process of adjusting clearance between the saw band and carbide pads.

14.3 ADJUSTMENT OF THE TENSIONING PULLEY

Provides guidance on adjusting the tensioning pulley assembly for proper band tension.

14.4 ADJUSTING THE HYDRAULIC PUMP PRESSURES:

14.5 SETTING PRESSURES

14.6 REPLACING THE COUPLING BETWEEN THE ELECTRIC MOTOR AND HYDRAULIC PUMP

14.7 HOW TO SOLVE PROBLEMS-MACHINE

15. CLOSING

DoAll DS-320SA Specifications

General IconGeneral
Blade Length128 inches
Blade Width1 inch
Motor Power3 HP
Coolant Pump Motor1/8 HP
Table Size15 x 15 inches
Table Height36 inches
Weight650 lbs
TypeSemi-Automatic Horizontal Bandsaw
Cutting Capacity (Round)12.6 inches
Blade Thickness0.042 inches

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