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Procedures for handling visible damage upon delivery of the machine.
Procedures for handling damage discovered after delivery.
Diagram showing the machine's footprint and overall dimensions.
Illustrates the machine's front profile, including key dimensions.
Identifies and labels key components of the band saw from the front.
Guidelines for selecting an appropriate placement for the machine.
Safety regulation regarding anchoring the machine.
Steps for safely removing the machine from its shipping container.
Instructions for removing protective coatings before operation.
Procedures and weight information for safely lifting the machine.
Steps for leveling and aligning the machine on its base.
Detailed steps for squaring the worktable and ensuring proper alignment.
Guidelines for connecting the machine to the electrical power supply.
Procedures for checking oil levels and air supply before initial operation.
Critical safety rules for operating the band saw machine.
How to use the Job Selector chart for material and cutting parameters.
Explains the function of the disconnect switch and worklight.
Details on adjusting band speed and shifting gears.
Information on choosing the correct saw band width and type.
Steps for adjusting insert-type saw guide blocks for proper fit.
Procedures for safely removing a saw band from the machine.
Steps for installing a new saw band onto the bandwheels.
How to properly tension the saw band using the adjustment knob.
How to adjust bandwheel tilt for correct saw band tracking.
How to adjust the post and upper saw guide elevation.
Information on the standard worktable size and tilt adjustment.
Details on worktable tilt adjustment and accessory mounting.
How to use and maintain the wheel brush for chip removal.
General steps for setting up and performing sawing operations.
Specific procedures and precautions for contour sawing.
Advice on preventing band twisting and recording settings.
Steps for preparing and performing internal contour sawing.
A table detailing lubrication points, intervals, and recommended lubricants.
Visual representation of lubrication points on the machine.
Step-by-step guide for removing and replacing bandwheel tires.
Information on the roller back-up bearing for insert-type guides.
Instructions to follow manufacturer's maintenance for electric motors.
Procedure for occasional oiling of the post and slide block.
Procedures for draining, flushing, and refilling the transmission.
How to check and adjust the lower bandwheel brush.
Guidelines for cleaning the machine and its parts.
Instructions for removing chip pans and general cleaning.
How to adjust and replace the band drive belt.
Information on air leaks, clogging, and maintaining mist coolant system.
Guidance on operating and adjusting the band mist lubricator.
Troubleshooting steps for when the machine fails to start.
Potential causes and solutions for machine vibration.
Troubleshooting steps for saw band vibration issues.
Reasons and fixes for the saw band cutting inaccurately.
Causes and solutions for excessive wear on inserts and blades.
Factors contributing to premature dulling of blade teeth.
Troubleshooting for faulty material and saw band vibration.
Diagnosing and fixing issues with the transmission staying in gear.
Troubleshooting steps for transmission shifting problems.
Causes and solutions for the saw band slipping off the bandwheel.
Addressing issues causing a rough surface finish on cut work.
Troubleshooting steps for no coolant flow from the system.
Instructions for setting up and using the disc cutter accessory.
Steps for installing and using the rip fence fixture.
Information on using heavy work slides for supporting stock.
Details on replacing the center plate when using heavy work slides.
How to use workholding jaws for off-hand and contour sawing.
Requirements and operation of the air-operated power feed attachment.
How to use the chip blower to clear chips from the sawing area.
Using a magnifier to aid in delicate sawing procedures.
Adjusting the post and upper saw guide using the handwheel.
Information on the auxiliary table for supporting heavy workpieces.
Details on the factory-installed air-powered worktable with an 18-inch stroke.
Features and operation of the glide table worktable option.
Features of the worktable like work rest pins and squaring bars.
Information on the factory-installed hydraulic-powered worktable.
How this attachment reduces work height capacity.
Procedures for positioning workstops and tilting the worktable.
Steps for setting up stock and controlling feed force for production sawing.
Reference to manual for blade welding and buttwelder operation.
Options for equipping the machine with precision saw guides.
Details on high speed and precision insert-type saw guides.
Information on type I and type II roller saw guides for high-speed sawing.
How type II roller guides affect work height and table tilt.
Use of brackets to cut materials longer than throat capacity.
How to adjust guides for 45° and 90° band angles.
Location and purpose of the dust spout for chip collection.
Information on special equipment to enhance machine performance.
This document is an Instruction and Parts Manual for a DoALL 2613-V3 Band Sawing Machine. It provides comprehensive information on the machine's dimensions, features, installation, operation, maintenance, troubleshooting, and available accessories.
The DoALL 2613-V3 is a metal-cutting band saw designed for various sawing operations, including production sawing, contour sawing, and internal contour sawing. It uses a continuous saw band to cut materials, offering versatility for different shapes and sizes. The machine is equipped with features to control band speed, tension, and worktable tilt, allowing for precise and efficient cutting.
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