DONATONI JET FRAME 625 2.0 User Manual (English)

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SECTION A

Use and maintenance manual

Rev. 0.0

JET/SPIN FRAME 625 2.0

TRANSLATION OF THE ORIGINAL INSTRUCTIONS

Table of Contents6
Introduction10
Purpose of the Manual10
Care of the Manual10
Responsibilities10
Graphical Conventions for Safety Symbols11
Glossary11
General Information12
Manufacturer's Identification Data12
Identification Plate12
FIG. 1 - Identification Plate12
Identification Plate Position13
FIG. 2 - Identification Plate Position13
Standard Technical Data14
Z Axis Working Range15
FIG. 3 - Z Axis Working Range15
Information on Technical Support16
Warranty16
Safety17
Introduction17
General Precautions19
Intended Use22
Forbidden Use22
Personal Protective Equipment23
Danger Area23
FIG. 4 - Danger Area23
Workstation25
Safety Devices25
FIG. 5 - Safety Devices25
Electric Lock26
FIG. 6 - Electric Lock26
Front Protection Barrier27
FIG. 7 - Frontal Protection Barrier27
Emergency Stop Push-Button28
FIG. 8 - Emergency Stop Push-Button28
Operating Modes Light Signal29
FIG. 9 - Operating Modes Light Signal29
Safety Pictograms30
FIG. 10 - Safety Pictograms30
FIG. 11 - Safety Plate of the Electrical Panel31
FIG. 12 - Plate of General Safety Information32
Spare Parts of Safety Devices34
Residual Risks35
Operation in "Access to the Danger Area" Mode38
Operation in Work Mode40
Material Loading/Unloading Operation43
Instructions for the Slab Support Bench45
Installation46
Responsibilities of the Purchaser46
Transportation and Handling46
Weight of the Components47
Jet Frame47
FIG. 13 - JET FRAME Basic Frame47
Spin Frame48
FIG. 14 - SPIN FRAME Basic Frame48
Inspection on Receipt of the Goods and Their Storage49
Connection and Commissioning49
Machine Arrangement50
FIG. 15 - Machine Arrangement50
Installation51
FIG. 16 - Connection to the Electricity Mains53
FIG. 17 - Connection to the Water and Pneumatic Mains54
Starting the Machine for the First Time56
FIG. 18 - Rotation Direction of the Motors (HYDRAULIC PUMP | VACUUM PUMP)56
FIG. 19 - Main Switch of the Electrical Panel57
Electric Spindle Run-In58
Description of the Machine59
Operating Principle59
Composition59
Main Components61
FIG. 20 - Main Components61
Bench Extension62
Fixed Extension62
FIG. 21 - Fixed Extension62
Extension that Can be Moved Using an Overhead Crane63
FIG. 22 - Extension that Can be Moved Using an Overhead Crane63
Extension that Can be Moved Using a Jack64
FIG. 23 - Extension that Can be Moved Using a Jack64
Move System65
Electric Spindle65
Environmental Limits66
Lighting66
Sound Emissions66
Disc Drilling - Tool67
Disc Drilling - Iso40 (Optional Jet Frame 625)68
Use of the Machine69
General Indications69
Using the Machine Safely69
Role of the Department Manager70
Operating Limits71
Working Parameters72
FIG. 24 - Plate of the Working Parameters72
Operating Modes73
Access to the Danger Area" Mode73
FIG. 25 - Operating Modes Light Signal73
Work Mode74
Electric Spindle Pre-Heating75
Cut Marker Laser Adjustment75
FIG. 26 - Cut Marker Laser Adjustment75
Changing the Disc76
FIG. 27 - Disc Casing Removal77
FIG. 28 - Disc Removal77
FIG. 29 - Disc Removal77
FIG. 30 - Extension Assembly77
FIG. 31 - Rightward Tool Holder Extension78
Maintenance79
Maintenance General Indications79
Indications for Electrical Maintenance80
FIG. 32 - Main Switch Lock with Padlock80
Summary Table of the Maintenance Operations81
FIG. 33 - Points to be Maintained82
Routine Maintenance83
Replacing Tools83
Maintaining the Electric Spindle83
Periodic Cleaning84
Testing the Emergency Stop Circuit85
Checking the Polycarbonate Protection Barreiers86
Maintaining the Vacuum Pump87
Testing the Operation of the Light Signal88
FIG. 34 - Stack Light88
Lubrication89
FIG. 35 - Greasing the MOVE System Linear Guides90
FIG. 36 - Nozzle for Greasing the Z Axis Lead Screw Bearing91
FIG. 37 - Nozzles for Greasing the y Axis Bridge Drive Shaft Bearings92
FIG. 38 - Nozzles of TOOL+ Linear Guides (SIDE SPINDLE)93
FIG. 39 - Automatic Greasing System95
FIG. 40 - Nozzles for Greasing the Tilting Bench96
FIG. 41 - Nozzle for Greasing the Joint of the Control Panel Arm97
Checking the Pipes and Connections of the Oil Hydraulic System98
Changing the Oil of the Hydraulic Control Unit99
FIG. 42 - Bench Hydraulic Control Unit99
Lubrication Points100
FIG. 43 - Comparative Table of Lubricant Oils101
Cleaning the Filters of the Air Vents of the Electrical Panel102
FIG. 44 - Air Vents in the Electrical Panel102
Maintaining the Compressed Air Inlet Unit103
FIG. 45 - Shut-Off Valve of the Pneumatic System103
Extraordinary Maintenance104
Replacing the Polycarbonate Protection Barriers104
Replacing the Pipes of the Oil Hydraulic System104
Additional Instructions105
Dismantling105
Waste Disposal105
Attached Documents106

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DONATONI JET FRAME 625 2.0 Specifications

General

Brand	DONATONI
Model	JET FRAME 625 2.0
Category	Cutter
Language	English

DONATONI JET FRAME 625 2.0 User Manual

Table of Contents

DONATONI JET FRAME 625 2.0 Specifications