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Doosan DX140R User Manual

Doosan DX140R
314 pages
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Operation &
Maintenance
Manual
DX140R/DX140LCR
Serial Number 5001 and Up
K1049550HE
September 2018
EXCAVATOR

Table of Contents

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Doosan DX140R Specifications

General IconGeneral
BrandDoosan
ModelDX140R
CategoryExcavators
LanguageEnglish

Summary

Safety

To the Operator of a DOOSAN Excavator

Guidance for operators on the importance of safety and an overview of safety information sections.

Safety Decals

Explanation of safety decals, their purpose, and importance of maintaining their legibility and placement.

Summary of Safety Precautions for Lifting in Digging Mode

Key safety considerations for performing lifting operations in digging mode, including load evaluation and wind conditions.

General Hazard Information

General safety rules for machine operation and maintenance, emphasizing trained personnel and safe practices.

Before Starting Engine

Work Site Precautions

Pre-operation checks for the work site, including terrain, ground conditions, and hazard identification.

Checks Before Starting Engine

Daily checks required before starting the engine to ensure safe operation and prevent injury.

MACHINE OPERATION

When Swinging or Changing Direction of Travel

Precautions for safe swinging and changing travel direction, including checking the area and using signals.

Travel Precautions

Guidelines for safe machine travel, including speed, attachment folding, and avoiding obstacles.

Traveling on Slopes

Specific instructions for operating the machine on slopes to prevent tipping or slipping.

Precautions for Operation

General precautions for safe operation, including maintaining visibility and avoiding high-voltage cables.

Roll Over Protective Structure (ROPS)

MAINTENANCE

Clean Before Inspection or Maintenance

Instructions for cleaning the machine before inspection or maintenance to ensure safety and prevent contamination.

Fire Prevention and Explosion Prevention

Precautions to prevent fires and explosions, particularly concerning fuels, lubricants, and electrical components.

Prevention of Crushing and Cutting

Safety advice to prevent crushing or cutting injuries from moving parts and rotating components.

Precautions with High-pressure Lines, Tubes and Hoses

Safety measures for inspecting and replacing high-pressure lines, emphasizing pressure release and protective gear.

BATTERY

Battery Hazard Prevention

Safety measures to prevent hazards associated with battery electrolyte and hydrogen gas generation.

TOWING

Precautions When Towing

Essential safety guidelines for towing the machine, including equipment selection and handling procedures.

SHIPPING AND TRANSPORTATION

EXCAVATOR RATED LIFT CAPACITY TABLES

Operating Controls

INSTRUMENT PANEL

Explanation and identification of gauges, indicators, and buttons on the instrument panel.

MODE SELECTOR BUTTONS

SETTING MAIN MENU

FLOW CONTROL

OPERATION SELECTION DISPLAY

HEATER AND AIR CONDITIONER CONTROL PANEL

MISCELLANEOUS ELECTRICAL DEVICES

SEAT ADJUSTMENT

Seat Belt

Importance of wearing and properly adjusting the seat belt for operator safety.

FRONT WINDOWS

Operation

STARTING AND STOPPING THE ENGINE

Detailed procedures for safely starting and stopping the engine, including pre-start inspections.

Operational Checks Before Starting Engine

Essential checks to perform before starting the engine, such as safety lever, seat belt, and controls.

Engine Start

Step-by-step guide for starting the engine, including password entry and starter switch operation.

Cold Weather Starting

Specific precautions and procedures for starting the engine in cold weather conditions.

Hydraulic System Warm-up

Procedures for warming up the hydraulic system to the correct operating temperature.

Hydraulic System Warm-up – Cold Weather

Specific warm-up procedures for the hydraulic system in cold weather conditions.

Stopping Engine

Instructions for safely stopping the engine, including parking, control neutralization, and safety lever engagement.

TRAVEL

Traveling on Slopes

Precautions for traveling on slopes to prevent overturning, including bucket positioning and direction of travel.

Prohibited Operations

Operations to avoid, such as excavating underneath the machine or digging with raised tracks.

OPERATING INSTRUCTIONS

Work Levers (Joysticks) (ISO Pattern)

Description of work lever (joystick) functions for boom, arm, bucket, and swing in ISO control pattern.

Work Levers (Joysticks) (BHL Pattern)

Description of work lever (joystick) functions for boom, arm, bucket, and swing in BHL control pattern.

OPERATING PRECAUTIONS

PARKING EXCAVATOR

TOWING PROCEDURE

HYDRAULIC ATTACHMENTS (OPTIONAL)

Hydraulic Oil and Filter Service Intervals

ADJUSTING THE PUMP FLOW

Shear Pedal Valve (Optional)

Rotating Pedal Valve (Optional)

LIFTING OBJECTS

Lifting Unknown Weight

Precautions for lifting loads with unknown weights, emphasizing the load rating chart.

OPERATION UNDER UNUSUAL CONDITIONS

Operation In Extreme Cold

Precautions for operating the machine in extreme cold weather.

Using Road Liners

Inspection, Maintenance and Adjustment

PREVENTIVE MAINTENANCE

Overview of routine maintenance and inspections to keep the machine in optimal operating condition.

PRELIMINARY WORK MACHINE SETUP FOR MAINTENANCE

TABLE OF RECOMMENDED LUBRICANTS

Coolant and Water for Dilution

LUBRICATION AND SERVICE CHART

MAINTENANCE INTERVALS

10 HOUR / DAILY SERVICE

Daily service checks including greasing pins and checking oil levels.

50 HOUR / WEEKLY SERVICE

Weekly service checks, including greasing, belt checks, and track assembly inspection.

250 HOUR / MONTHLY SERVICE

Monthly service checks, including filter changes and pin/bushing inspection.

1,000 HOUR / 6 MONTH SERVICE

6-month service items, including greasing reduction devices and changing breather filters.

2,000 HOUR / YEARLY SERVICE

Yearly service tasks, including air cleaner element replacement and radiator coolant change.

AIR-CONDITIONING SYSTEM

BUCKET

ELECTRICAL SYSTEM

Battery

Safety precautions for working with batteries, including hazards and handling procedures.

ENGINE COOLING SYSTEM

HANDLING OF ACCUMULATOR

TRACK TENSION

VENTING AND PRIMING HYDRAULIC SYSTEM

MAINTENANCE IN SPECIAL CONDITIONS

Operating in extreme cold

Precautions for operating the machine in extreme cold, including fuel, batteries, and mud buildup.

Transportation

LOADING AND UNLOADING

Safety warnings and procedures for loading and unloading the excavator onto a trailer.

Warning for Counterweight and Front Attachment Removal

DANGER warning about removing counterweight or attachments affecting machine stability.

LIFTING MACHINE

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