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Doosan HP 5100 User Manual

Doosan HP 5100
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Machine Tools
ATC Troubleshooting
(HP 5100)
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Doosan HP 5100 Specifications

General IconGeneral
BrandDoosan
ModelHP 5100
CategoryMarine Equipment
LanguageEnglish

Summary

ATC Troubleshooting Scenarios

Changer Arm Stops During Tool Clamp

Details four scenarios where the changer arm stops during tool clamping.

Changer Arm Stops During Tool Unclamp

Details scenarios where the changer arm stops during tool unclamping.

Changer Arm Stuck After Clamp/Unclamp

Describes when the changer arm gets stuck after clamp/unclamp operations.

Changer Arm Position Check Alarm

Addresses Alarm #2065 for mismatched arm position to servo system.

ATC Recovery Procedures

Recovery from Arm Stopped During Clamping

Steps to recover the changer arm when stopped during tool clamping.

Recovery from Tool Unclamping Issues

Steps for when the tool cannot be pulled out during unclamping.

Recovery from Tool Clamping Issues

Steps for when the changer arm is stuck and cannot rotate during clamping.

ATC Alarm and Position Check

Check Proximity Switch and Dog

Examine proximity switch and dog for correct home position detection.

Check Cam Follower Bearing Position

Verify cam follower bearing is centered in the neutral cam area.

ATC Servo Drive Alignment and Initialization

Initialize ATC Servo Drive

Procedure to initialize and reset the ATC servo drive.

Align Home Position to Cam Follower

Steps to align the home position with the cam follower bearing.

Realign Proximity Switch

Steps to realign the proximity switch for home position detection.

ATC Main Sequence Overview

ATC Operational Sequence Steps

Overview of the Automatic Tool Changer (ATC) main sequence steps.