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Dr.Fodisch MCA 10 HWIR User Manual

Dr.Fodisch MCA 10 HWIR
115 pages
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Multi Component Analyser
MCA 10 HWIR
Operation Manual

Table of Contents

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Dr.Fodisch MCA 10 HWIR Specifications

General IconGeneral
BrandDr.Fodisch
ModelMCA 10 HWIR
CategoryMeasuring Instruments
LanguageEnglish

Summary

General

Information for operation manual

Details on how to use the operation manual effectively.

Intended use

Defines the purpose and scope of the MCA 10 HWIR analyser.

Warranty

Outlines the manufacturer's warranty terms and conditions.

Standards and regulations

Lists applicable European and German standards.

Declaration of conformity

States compliance with fundamental safety and health requirements.

Safety

General safety instructions

Explains signal words (DANGER, WARNING, CAUTION, NOTICE) for hazards.

Specific safety instructions

Details specific hazards like voltage, explosion, poisonous/corrosive substances, and heat.

Personal protective equipment

Lists required PPE: clothing, footwear, gloves, head, respiratory, eye, hearing.

Requirements for personnel

Defines qualifications and responsibilities for operating personnel.

Electrical power supply

Details safety precautions for electrical power supply and grounding.

Gas supply

Safety instructions related to hazardous gases and cylinder handling.

Components

Notes on using original parts and avoiding damage to components.

Electronic elements

Precautions for handling electronic components to prevent ESD damage.

Configuration settings

Warns against unauthorized configuration changes that affect safety.

Basics

Photometry

Explains the principle of gas component measurement using infrared light.

Bi-frequency measuring method

Describes the method using measuring and reference filters for gas detection.

Gas filter correlation

Explains the method using a gas-filled reference filter for absorption measurement.

Oxygen measurement

Details the functional principle of oxygen measurement using a zirconium dioxide cell.

Compensation of measuring components

Presents a table of cross-sensitivities and required compensation.

Functional description

Application examples

Lists industries and applications where the MCA 10 HWIR is used.

Optical bench description

Describes the optical components of the analyser.

Gas suction and pressure control

Explains the gas suction mechanism and pressure standardization.

Design

Device components overview

Lists main components located at the top and bottom of the device.

Emitter unit

Details the components of the emitter unit, including IR emitter and chopper wheel.

Cuvette

Describes the cuvette's optical path and mirrors for gas measurement.

Detector unit

Explains the detector unit, filter wheel, and over-temperature protection.

Gas distribution block

Details the gas distribution block and its connections.

Pressure and flow measurement

Explains the role of pressure sensors in standardizing measurements.

Oxygen sensor (optional)

Describes the placement of the optional oxygen sensor.

Mainboard

Outlines the mainboard's responsibility for control and communication.

Power supply unit

Details the power supply unit and its voltage levels.

Interfaces

Lists the available communication interfaces (USB, RS232, RJ-45).

Connection assignment

Shows physical connections for power, gas, and communication.

System design (application example)

Illustrates a system setup with optional additional devices.

Gas circuit diagram

Provides a diagram of the gas flow and control system.

Design of CPU components

Explains the interaction between the analyser, PC, and cabinet control.

Signal plan

Details communication paths and tasks between system components.

Operating

General screen design

Explains the layout and status indicators of the main operating screen.

Display and operating elements within menus

Describes how to navigate and interact with menu elements.

Input window

Details how to input values using numerical buttons and function buttons.

Display "data transfer"

Explains the screen display during data exchange between the analyser and PC.

Menu structure

Shows the hierarchical organization of the analyser's menus.

Password levels

Defines different access levels based on password protection.

Main menu

Describes the main menu layout, language selection, and device information.

Input password

Guides users on how to input passwords to access different levels.

Measurement

Displays current measuring results for IR components and oxygen sensor.

Concentration development

Shows the time-based development of gas concentrations.

System control

Allows switching the maintenance mode and selecting gas sources.

Diagnostics

Provides access to general system information and measuring values.

Messages

Lists current and historical messages, categorised by type.

Auto calibration

Triggers the automatic zero point setting process for IR components.

Calibration

Allows setting calibration parameters for IR components, O2 sensor, and flow.

Configuration

Enables modification of calculation-relevant and system-relevant parameters.

Service mode

Provides unlimited access, reserved for authorized service personnel.

Maintenance/Upkeep

Maintenance schedule

Lists components and their required maintenance intervals.

Exchange injector screwing-in

Step-by-step guide for replacing the injector screwing-in.

Exchange screwing-in with nozzle at gas distribution block

Guide for replacing screwing-in with nozzle in the gas distribution block.

Error search and failure clearance

Service qualification of specialised personnel

Defines service qualification levels for error handling.

Displaying current messages and clearing failures

How to view and clear error messages on the visualization PC.

Messages "failure"

Lists failure messages, their causes, and recommended actions.

Messages "maintenance"

Lists maintenance messages, their causes, and recommended actions.

Messages "maint. req."

Lists maintenance requirement messages, their causes, and recommended actions.

Info message

Lists informational messages and their causes/actions.

Shutdown and Disposal

Shutdown

Procedures for safely shutting down the device and system.

Disassembling

Steps for safely disassembling the analyser and its components.

Storage

Specifies ambient conditions for correct device storage.

Disposal

Guidelines for environmentally responsible disposal of the device.

Technical data

Multi component analyser MCA 10 HWIR

Lists technical specifications for the analyser unit.

Photometer

Details technical specifications for the photometer module.

Measuring ranges of MCA 10 HWIR

Provides measurement ranges for various gas components.

Spare and wear parts

Spare and wear parts list (Part 1)

Lists components and item numbers for ordering (1/3).

Spare and wear parts list (Part 2)

Lists components and item numbers for ordering (2/3).

Spare and wear parts list (Part 3)

Lists components and item numbers for ordering (3/3).

System application with analyser cabinet

Design of analyser cabinet

Describes the features and layout of the analyser cabinet.

Transport of analyser cabinet

Safety precautions and methods for transporting the analyser cabinet.

Placement of analyser cabinet

Guidelines for correctly placing the analyser cabinet.

Mounting of analyser cabinet

Guidelines for correctly mounting the analyser cabinet.

Commissioning

Steps for initial setup and commissioning of the analyser cabinet system.

Automatic zero point setting via “Thermocal”

Explains the automatic zero point adjustment based on temperature.

Test gas provision

Procedures for providing test gas for calibration and verification.

Local test gas provision at MCA 10 HWIR

Details on performing local test gas provision.

Test gas provision via gas sample probe (optional)

Instructions for test gas provision using an optional gas sample probe.

System Maintenance/Upkeep

Maintenance tasks and intervals for the system and its components.

System Error Search and Failure Clearance

Refers to the MCA 10 HWIR's error handling procedures for the system.

Shutdown and disposal

Procedures for shutting down and disposing of the analyser cabinet system.

Disassembling

Steps for safely disassembling the analyser cabinet.

Storage

Specifies ambient conditions for analyser cabinet storage.

Disposal

Guidelines for responsible disposal of the analyser cabinet.

Technical data

Lists technical specifications for the system and analyser cabinet.

Spare and wear parts

Lists spare and wear parts for the system and analyser cabinet.

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