3359001
©DrägerSafetyUKLimited
Edition05–March2014(Edition01–June2010)
Subject to alteration
4 Troubleshooting
Thetroubleshootingguideshowsfaultdiagnosisandrepairinformationapplicabletobreathingapparatususers.FurthertroubleshootingandrepairinformationisavailableinInstructions
forUsesuppliedwithassociatedequipment.
Wherethetroubleshootingguideshowsmorethanonefaultorremedy,carryoutrepairactionsintheorderthattheyappearinthetable.
ContactservicepersonnelorDrägerwhentheremedyinformationindicatesaservicetask,orifthesymptomremainsafterallremedyactionshavebeenattempted.
Symptom Fault Remedy
Facemaskairleak LungdemandregulatorO-ringleaking
Headstrapsnottight
Exhalationvalveleaking
Speechdiaphragmdefective
ReneworlubricateO-ring
Tighten
Servicetask
Servicetask
Unsatisfactorycommunication Speechdiaphragmdefective Servicetask
High-pressureairleakorfailedleaktest Looseordirtyconnector
Faultyhoseorcomponent
Disconnect,cleanandreconnectcouplingsandretest
Substitute user replaceable accessories and retest
Airleakfrommedium-pressurehoseconnectionatthe
rst-stageregulator(safetyreliefvalve)
FaultyO-ring,retainer,springorrst-stageregulator Servicetask
Lungdemandregulatorallowingconstantairowinto
thefacemask
Bypassbuttonengaged
Internalfault
Turnoffthebypassbutton(Fig2,Item3)
Servicetask
Highorlowmediumpressure First-stageregulatorfault Servicetask
Poorsoundingwhistle Whistledirty Cleanwhistleuteandretest
Whistlenotfunctioningcorrectly Activationmechanismfault Servicetask
Manufacturer:
DraegerSafetyUKLimited Tel +441670352891
UllswaterClose,RiversideBusinessPark Fax +441670356266
Blyth,NE244RG
UnitedKingdom Internethttp://www.draeger.com
USDistributor:
DraegerSafety,Inc. Phone 1-800-922-5518
101TechnologyDrive Fax 1-800-922-5519
Pittsburgh
PA15275 Internethttp://www.draeger.com
6 Storage
6.1 Storage preparation
● Extendtheshoulderstraps,waistbeltandtheheadharnessstrapsofthefacemask.
● Forstorage,placethefacemaskinaprotectivebag(contactDräger for supply of a
suitablebag).
● Routerubberhosesinsuchawaythatthebendradiusisnottooacuteandthehoseis
notstretched,compressedortwisted.
6.2 Storage conditions
● Storetheequipment between5°Fand 77 °F(-15°C and +25°C).Ensure that the
environmentisdry,freefromdustanddirt,anddoesnotsubjecttheequipmenttowear
ordamageduetoabrasion.Donotstoretheequipmentindirectsunlight.
● Fixthebreathingapparatus securely toanyraisedmountingpoint to prevent itfrom
falling.
7 Disposal
Disposeofusedbatteriesinaccordancewithnationalorlocalregulations.Whenrequired,
dispose of other parts of the breathing apparatus, including electrical and electronic
equipment,inlinewithanynationalorlocalenvironmentalregulations.
8 Technical data
Compressed-aircylinders:
● 30minutesto60minutescapacity
● 2216psior4500psipressure
● Aluminumorcompositematerials.
Cylinderhigh-pressureconnectors:
● 2216psiconnectortoCGA346
● 4500psiconnectortoCGA347.
Lungdemandregulatortofacemaskconnector:
● Drägerpush-inconnector.
Whistlewarning(EOST)–Activationcommencementrange:
● 2216psicylinder:600psito510psi
● 4500psicylinder:1215psito1035psi.
9 Special instructions
9.1 Use of an independent air supply (supplied airline
respirator (SAR) connection)
!
WARNING
Airqualitymustconformtothestatutoryrequirements.
Useofanairlineconnectionbyasecondperson(buddy-breather)voidsNIOSH
approval.
Thetime requiredfor the wearer to escapeto asafe area mustbe withinthe
remaining breathing time of the cylinder, taking into account the remaining air
contentinthecylinderandthebreathingrateofthewearer.
Independentairsuppliesmustmeetthefollowingstandards:
● Type-1gaseousairasdenedin:CGACommoditySpecicationforAir,G-71(gradeD
or higher)
● Airsupplypressure:87psito125psi
● Airlinehoselength:5feetto300feet(maximumworkinghoselengthmustnotexceed
12 individual hose lengths)
● Airlineowrate:550liters/minute
● Approvedforuseattemperaturesabove-25°F(-31.7°C).
1. Turnontheindependentairsupply.
2. Connect the independent air supply coupling to the secondary supply hose (see
the PSS Series PneumaticAccessories Instructions for Use 3355853) and breathe
normally.
3. Closethecylindervalve(ifthewhistlesounds,silenceitbytakingseveralshortdeep
breaths or momentarily operating the lung demand regulator bypass button (Fig 2,
Item3)).
4. Ifanyairsupplyproblemsareencountered,proceedasfollows:
a. Openthecylindervalvetoreturntobreathingfromtheattachedcylinder.
b. Disconnecttheindependentairsupplycoupling.
c. Leavethehazardousareabytheshortestandsafestescaperoute,ifnecessary.
9.2 Cautions and limitations
D– Air-linerespiratorscanbeusedonlywhentherespiratorsaresuppliedwithrespirable
airmeetingtherequirementsofCGAG–7.1,GradeDorhigherquality.
E– UseonlythepressurerangesandhoselengthsspeciedintheUser’sInstructions.
I– Contains electrical parts that may cause an ignition in ammable or explosive
atmospheres.
J– Failuretoproperlyuseandmaintainthisproductcouldresultininjuryordeath.
M– Allapprovedrespiratorsshallbeselected,tted,used,andmaintainedinaccordance
withMSHA,OSHA,andotherapplicableregulations.
N– Neversubstitute,modify,add,oromitparts.Useonlyexactreplacementpartsinthe
congurationasspeciedbythemanufacturer.
O– RefertoUser’sInstructionsand/ormaintenancemanualsforinformationonuseand
maintenanceoftheserespirators.
S– Special orcritical User’s Instructions and/or specic use limitations apply.Refer to
User’sInstructionsbeforedonning.
S – Special or Critical Users Instructions
● Approvedforuseattemperaturesabove-25°F(-31.7°C).
● Whenusedasacombinationsupplied-airrespirator/self-containedbreathingapparatus
(SAR/SCBA),notmorethan20percentoftheairsupplycanbeusedduringentry.
● Duringsuppliedairuse,thecylindervalvemustremainclosed.Ifthesuppliedairfails,
openthecylindervalveandimmediatelyproceedtofreshair.
● Suppliedairsourcemustmeetthefollowingcriteria:pressure87psito125psi,airow
rateatleast550liters/minute.
Important Note: If it is decided to exit the working area with the airline disconnected
or, in an emergency, if the air supply fails, breathe normally and immediately
proceed as follows:
● Openthecylindervalve(counterclockwise)slowly,butfully,andbreathenormally.
● Disconnectthehoseoftheindependentairsupplyfromthemalecouplingoftheairline
hoseconnection.Breathenormallyandimmediatelyleavethehazardousareabythe
shortestandsafestroute.
Safety Warning: The remaining duration begins from the time of opening the
cylindervalveanddisconnectingtheindependentairsupply.Thetimerequiredto
allow the wearer to escape to a safe area must be within the remaining air capacity
(volume)ofthecylindertakingintoaccountthebreathingrateofthewearer.
10 Warranty information
UnlessotherwiseagreedbetweenDrägerandthecustomer,thefollowingshallapplyinthe
eventofdefectsoftheproductinmaterialorworkmanship:Thecustomershallcontactthe
companywhereheboughttheproduct(“Seller”).Thewarrantyconditionsagreedbetween
thecustomerandtheSellershallapply.Theproductmustbeusedinstrictaccordancewith
theInstructionsforUse.AnyusedisregardingtheInstructionsforUsemayvoidwarranty.
11 Contact details
Anyissueswiththeequipment,includingdamage,malfunction,orfailureofthebreathing
apparatus that may present a hazard to the user should be reported to the distributor
(DraegerSafety,Inc.).
Contactwiththecerticationorganizationmaybereachedat:
NIOSH,NPPTL–Phone1-412-386-4000
5 Maintenance
5.1 Maintenance table
Serviceandtestthebreathingapparatus,includingout-of-useapparatus,inaccordancewiththemaintenancetable.Recordallservicedetailsandtesting.ReferalsototheInstructionsfor
Useforthelungdemandregulator,facemaskandotherassociatedequipment.
Additionalinspectionandtestingmayberequiredinthecountryofusetoensurecompliancewithnationalregulations.
Component/
System
Task After
use
Every
month
Every
year
Every
10 years
Complete
apparatus
Cleananddisinfectifnecessary(seeSection5.2)
Visualinspection(seeSection3.5.1)
Functionaltesting(seeSection3.5.3)
Flowandstatictests(seeNote1)
Lungdemand
regulator
Cleananddisinfect(seeNote2andSection5.2)
First-stage
regulator
Medium-pressurecheck(seeNote1)
Inspectthesinteredlter(seeNote1andNote3)
Inspectthehigh-pressureconnectorO-ring(seeNote1andNote4)
Overhaul.ContactDrägerfortheRepairExchange(REX)service(seeNote5)
Cylinder Chargecylindertocorrectworkingpressure(seeSection5.3.1)
Checkchargedpressure(storedcylindersonly)
Checktestdateofcylinder(carboncompositecylindersover15yearsoldmustberetired)
Recertication Accordingtonationalregulationsinthecountryofuse
Cylindervalve Overhaul Atthetimeofcylinderrecertication
Notes
Drägerrecommendations.
1 These maintenancetasksmayonly be carriedoutbyDräger or trainedservicepersonnel.Details of thetestsarecontained in theTechnicalManualwhich is issuedtoservice
personnelthathaveattendedarelevantDrägermaintenancecourse.
2 LightlylubricatetheO-ringofthelungdemandregulatorasrequired(recommendedlubricantisDowCorning111ValveLubricantandSealant).Productsotherthantherecommended
lubricantarenottestedandmaydam-agetheequipment.
3 Replacethesinteredlterifadropinrst-stageregulatorperformanceisobservedduringaowcheckorifitisvisiblydamaged.
4 Replacethehigh-pressureconnectorO-ringifitisfoundtoleakduringfunctionaltestingoriftheO-ringisvisiblydamaged.
5 Wherethebreathingapparatusissubjectedtoahighlevelofuse(intrainingestablishmentsetc.),reducetheoverhaulperiodfortherst-stageregulator.Inthesecircumstances,
Drägerrecommendthattheoverhaulfrequency should be lessthan5,000applicationsofuse.An applicationofuseisdenedasasingleuse of the fullyassembledbreathing
apparatus,wheretheuserbreathesfromtheaircylinder.Itdoesnotincludesystempressurizationforpre-operationalchecks.
5.2 Cleaning and disinfecting
CAUTION
CleaningagentsanddisinfectantslistedbelowarenotmanufacturedbyDrägerandhavebeenreviewedonlyforcompatibilitywhenusedtocleanordisinfectthesubjectDräger
product(s).Readandcomplywithallinstructionsforuseprovidedbythemanufacturersofsuchagentsanddisinfectants.Drägerexpresslydisclaimsallresponsibilityforany
damage,personalinjuryorlossresultingfromtheuseofsuchagentsordisinfectants.
Donotexceed86°F(30°C)forwashing,disinfectingandrinsingsolutions.Donotexceed140°F(60°C)fordrying,andremovecomponentsfromthedryingfacilityimmediately
whendry.Dryingtimeinaheateddryermustnotexceed30minutes.
Donotimmersepneumaticorelectroniccomponentsincleaningsolutionsorwater.
Ifwateristrappedandthenfreezesinsidethepneumaticsystemofthebreathingapparatus(suchasthelungdemandregulator),operationwillbeimpaired.Preventanyliquid
fromentering,andthoroughlydrythebreathingapparatusaftercleaningtopreventthisfromoccurring.
Referalsototheinstructionsforthelungdemandregulator,facemaskandotherassociatedequipment.
5.2.1 Manual cleaning of the breathing apparatus (USA)
Cleaning and disinfecting materials:
● Cleaningagent–1008GreenLiquidHandDishWash
● Disinfectingagent–800Spur-TexDisinfectantCleaner-Deodorant(concentration:1.6%(2ozpergallon))
● Useonlycleanlint-freecloths.
1. Preparecleaningsolutionaspermanufacturer’sinstructions.Cleanthebreathingapparatusmanuallyusingaclothmoistenedwithcleaningsolutiontoremoveexcessdirt.
2. Preparedisinfectingsolutionaspermanufacturer’sinstructions.Applytoallinternalandexternalsurfaces,ensuringthatallsurfacesremainvisiblywetfor15minutes.
3. Rinseallcomponentsthoroughlywithcleanwatertoremoveallcleaninganddisinfectingagents.
4. Dryallcomponentsusingadrycloth,inaheateddryerorinair.
5. ContactservicepersonnelorDrägerifdisassemblyofpneumaticorelectroniccomponentsisrequired.
5.2.2 Manual cleaning of the breathing apparatus (Canada)
Cleaning and disinfecting materials:
● Cleaningagent–mildsoapsolution
● Disinfectingagent–NeutralDisinfectantCleaner(concentration:0.5%(0.5ozpergallonor15mlper3.785liters))
● Useonlycleanlint-freecloths.
1. Preparecleaningsolutionaspermanufacturer’sinstructions.Cleanthebreathingapparatusmanuallyusingaclothmoistenedwithcleaningsolutiontoremoveexcessdirt.
2. Preparedisinfectingsolutionaspermanufacturer’sinstructions.Applytoallinternalandexternalsurfaces,ensuringthatallsurfacesremainvisiblywetfor10minutes.
3. Rinseallcomponentsthoroughlywithcleanwatertoremoveallcleaninganddisinfectingagents.
4. Dryallcomponentsusingadrycloth,inaheateddryerorinair.
5. ContactservicepersonnelorDrägerifdisassemblyofpneumaticorelectroniccomponentsisrequired.
5.3 Maintenance work
5.3.1 Air cylinder charging
!
WARNING
Airqualityforcompressed-aircylindersmustconformtotheminimumgraderequirementsforType1gaseousairasdenedintheCGACommoditySpecicationforAir,G-7.1
(GradeDorhigherquality).
Refertotheinstructionssuppliedwiththecylinderandthechargingapparatusforrechargingacompressed-aircylinder.