Dreizler marathon MC 5001.4-L ARZsuper User Manual (English)

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MANUAL

marathon

burners

hightech low emission

gas burner

Subject to technical modifications

without notice!

Default Chapter3
- Table of Contents3
1 Safety Instructions10
2 CE Certification and Declaration of Conformity12
3 Directive (EC) No. 1907/2006 / REACH Regulation17
4 Burner Construction in Marathon® Gas Burners18
- The Mixing Manifold18
- The Marathon® Burner System19
5 Burner Construction in Gas and Dual Fuel Burners Model Monobloc20
- Burner Construction Marathon® M 1001 - 5001.1 Monobloc20
- Burner Construction Marathon® M/MC 5001 and 10001 Monobloc21
6 Burner Construction in Gas and Dual Fuel Burners Model Duobloc M/MC 1000322
- Burner Construction Marathon® Duobloc22
7 Operations Manual for Marathon® Gas Burner23
8 Commissioning Procedures for Marathon® Gas Burner24
- Prerequisites for First Commissioning24
- Preparation for First Commissioning24
- Commissioning24
9 Settings for Marathon® Burner with Pneumatic Linkage25
- Description and Functionality of the Pneumatic Linkage25
- Presetting of the Motorised Air Damper (Pressure Side) for MAX Load25
- Presetting the Manual Damper for Maximum Load (Suction Side)26
- Setting Burner Load27
- Presetting of the Motorised Air Damper (Pressure Side) for MIN Load28
- Setting Minimal Burner Load28
10 Gas/Air Ratio Control with Pneumatic Linkage30
- Description of Gas/Air Ratio Control30
- Functionality of Gas/Air Ratio Control30
- Instructions for the Configuration of the Gas/Air Ratio Control31
11 Settings for Burner with Electronic Linkage32
- Presetting the Gas and Air Damper by Way of the Servomotor32
- Adjustment of the Operation Distance of the Speed Transmitter32
- Procedure33
- Setting the End Stops33
- Settings for the Potentiometer33
- Configuring the Frequency Converter33
- Configuration of the Burner Management System ETAMATIC OEM33
- Configuring the Load Point33
- Configuring the Combustion Manager Burnertronic BT 3Xx34
- Doweling of Servomotor and Oil Regulator in the Type BT 3Xx34
- Configuring the Gas/Oil Pressure Switch35
- Gas Pressure Switch MIN35
- Gas Pressure Switch MAX35
- Air Pressure Switch35
- Oil Pressure Switch MIN35
- Oil Pressure Switch MAX35
12 Settings for Marathon® Burners with Mechanical Linkage36
- Preadjustment the Gas and Air Dampers for Small Loads (MIN)36
- Preadjustment the Gas and Air Dampers for Full Loads (MAX)36
- Basic Settings for Gas and Air Damper37
- First Start-Up of the Burner on the Boiler38
- Function Check of the Control Process Via Limiter Switch38
- Burner Start-Up in MIN Position38
- Burner Adjustments39
- Adjustment of Combustion Air in Position MIN (Small Load)39
- Fine Tuning the Gas and Air Volume40
- Setting Intermediate Positions40
- Effects on Gas to Air Ratio Based on Adjustments of the Swiveling Ranges J 1 and J 244
- Setting the Ignition Phase45
- Final Check46
13 Decommissioning a Marathon® Gas or Dual Fuel Burner47
- Procedure47
14 The Air Damper48
- Technical Description48
- Air Damper Configuration49
- Air Damper - Burner Allocation49
15 Configuration of the Ring Air Damper50
- Presetting the Ring Air Damper in Horizontal Position50
- Correction of the Air Distribution in Case of Uneven Flame50
16 Servomotor Type SQN 751
- Function51
- Preadjustment of the Servomotor SQN 751
- Description of the Control Process in Burner Operation52
- Potentiometer for SQN 753
- Retrofitting the Servomotor for Potentiometer Operation53
17 Servomotor Type SQN 357
- Function57
- Preadjustment of the Servomotor SQN 357
- Description of the Control Process in Burner Operation58
- Potentiometer for Servomotor SQN 359
- Retrofitting the Servomotor for Potentiometer Operation59
18 Servomotor Type SQM 560
- Function60
- Preadjustment of the Servomotor SQM 561
- Description of the Control Process in Burner Operation62
- Rotational Direction Setting for Servomotor SQM 562
- Connection Terminals for Servomotor SQM 563
- Potentiometer for Servomotor SQM 5463
- Retrofitting the Servomotor for Potentiometer Operation64
19 Ignition and Flame Monitoring of Gas Burners Marathon® M65
- Ignition of Gas Burners up to 7,5 MW with Torus Swirl Mixing65
- Configuration and Installation of Dual Ignition Electrodes65
- Configuration of the Dual Ignition Electrodes65
- Ignition Gas Burner and Gas Part of Dual Fuel Burner up to 7,5 MW66
- Ignition Without Pilot Burner66
- Ignition with Pilot Burner67
- Flame Detection68
- Configuration and Installation of Ionisation Electrodes68
20 Oil Hoses - Operation, Storage and Replacement Intervals71
- Criteria for the Replacement71
- Storage Conditions71
21 Ignition Gas Burner and Gas Part of Dual Fuel Burner72
- Ignition Without Pilot Burner72
- Ignition with Pilot Burner73
22 Ignition Transformer74
- Ignition Transformer ZE 30 / 7.5 (Single Pole)74
- Description74
- Technical Data74
- Single-Pole Ignition74
- Ignition Transformer ZM 20 / 10 (2-Pole)75
- Description75
- Technical Data75
- 2-Pole Ignition75
- Ignition Transformer Configuration75
- Gas Burner75
- Dual Fuel Burner76
- Ignition Transformer Configuration from Model M 5001 / MC 150176
23 Nozzle Assembly in Marathon® Gas Burners77
- Gas Burner with Torus Swirl Mixing and Burner Rings77
- Nozzle Assembly and Flame-Tube Assembly Gas-Standard78
- Nozzle Assembly and Flame-Tube Assembly Gas79
24 Nozzle Bores in Gas Burners80
25 Flame Tube Mounting Dimensions82
26 Mounting the Burner Flange Seal84
- Mounting the Flat Sealing Tape PTFE between Burner Flange and Boiler Door84
- Reference Values for Tightening Torque84
27 Mounting a Dismantling Tool on the Burner Head86
- Dismantling Tool for Monobloc Burner M/MC 1000186
- Setting of Height Adjustable Support of the Dismantling Tool87
- Assembly of the Flame Tube Ring Head Ø 50087
- Dismantling Tool for Duobloc Burner M/MC 1000388
28 Transport Requirements90
- Fixing the Carrying Straps on Marathon® M/MC 1501 - 300190
- Fixing the Carrying Straps on Marathon® M/MC 5001.190
- Fixing the Carrying Straps on Marathon® M/MC 5001 - 10001.491
- Load Capacity Data for Carrying Straps Included92
- Installation Instruction for Marathon® Burners with Air Intake Silencer ASD92
29 Swivel Measurements for Marathon® Gas and Dual Fuel Burners94
- Swivel Measurements for Model HT94
- Swivel Measurements for Model PROFI95
30 Connection Parts for Marathon® Gas Burners with Pneumatic Linkage96
- Connection Parts Betw. Burner Head and Gas Ramp with Gas Controls CG15-3096
- Connection Parts Betw. Burner Head and Gas Ramp with Gas Controls MBC97
- Connection Parts Betw. Burner Head and Gas Ramp with Gas Controls VGD and SKP 7598
31 Gas Ramp Dimensioning for Gas Burners99
- The Gas Ramp Nominal Width99
- The Required Head Pressure99
32 Mounting Gas Ramps106
- Scope of Delivery and Mandatory Safety Accessories106
- Mounting the Gas Ramp107
- Distance of Solenoid Valve to Burner107
- Leakage Test of the Gas Ramp107
- Venting of the Gas Pipe107
- Example Gas Ramp R 1 1/2" Screwed109
- Example Gas Ramp DN 65 Flanged110
- Special Gases111
- Range of Application for Gas/Dual Fuel Burners with Special/Aggressive Gases111
- Retrofitting of Marathon® Burners for Special Gases111
- Characteristics of Special Gases, E.g. Bio, Process or Landfill Gas111
33 Installation and Dismantling of Fan Impeller with Fixed Hub in Monobloc Burners112
- Mounting the Fan Impeller with Fixed Hub112
- Mounting Parts112
- Assembly112
- Dismantling the Fan Impeller with Fixed Hub114
- Dismantling Parts114
- Dismantling114
34 Installation and Dismantling of Fan Impeller in Duobloc Burners115
- Dismantling the Fan Impeller115
- Mounting the Fan Impeller115
- Dismantling the Taper Lock Bush117
- Mounting the Taper Lock Bush117
35 Electrical Connection of Dreizler® Burners118
36 Basic Wiring Diagram LME 39119
37 Basic Wiring Diagram Orbic121
38 Gas Low Pressure Protection (Gas Pressure Switch MIN)124
- Function of Gas Pressure Switch MIN124
- Configuring the Gas Pressure Switch MIN125
- Installation Type Gas Pressure Switch MIN125
39 Gas High-Pressure Overload Protection (Gas Pressure Switch MAX)127
- Function of Gas Pressure Switch MAX127
- Configuring the Gas Pressure Switch MAX128
- Installation Type Gas Pressure Switch MAX129
40 Air Pressure Switch130
- Function of the Air Pressure Switch130
- Configuring the Air Pressure Switch131
- Marathon® Gas Burner Model with Air Pressure Switch131
- Marathon® Burner - Standard Version131
- Marathon® Burner - Model with Parameter 'Frequency132
41 Noise Level Gas, Dual Fuel and Oil Burner Monobloc133
- Noise Emissions in Series Marathon® Gas Burner Monobloc133
- Noise Levels for Series Marathon® Dual Fuel and Oil Burner Monobloc134
- Measuring Point Marathon® Monobloc135
42 Noise Level Gas, Dual Fuel and Oil Burner Duobloc136
- Noise Levels for Series Marathon® Gas, Dual Fuel and Oil Burner Duobloc136
- Measuring Point Marathon® Duobloc137
43 Motors with Relubrication System138
- Relubrication Plate and General Lubrication Instructions138
- Manual Lubrication138
- Lubricating with Running Motor138
- Lubricating with Motor at Standstill138
- Lubrication Intervals and Grease Amounts138
- Factors Influencing Lubrication Intervals139
- Lubricants139
44 Burner Type Allocation for Electric Motors in Gas and Dual Fuel Burners140
- Monobloc up to 10,5 MW140
- Duobloc up to 25 MW141
45 Frequency Converter 'Frequency142
- Frequency' Speed Control142
- Allocation Motor Speed/Air Damper Position143
- Monitoring143
- Burner Configuration143
- Regulation and Modulating Function of 'Frequency' Burners143
- Maintenance144
46 Dreizler® Burner Control Unit Quattro Pro for Modulating Marathon® Burners145
- Description145
- Operation146
- Operating Levels146
- Hystereses146
- Setpoint Limits147
47 Basic Configuration of Burner Controller RWF40148
- Configuring the Controller with a Temperature Sensor148
- Changing the Setpoint (User Level) Based on the Standard Display148
- Change Parameter (Parameter Level) Based on Standard Display148
- Changing the Configuration (Configuration Level) Based on the Standard Display149
- Configuring the Controller with a Pressure Sensor150
- Changing the Setpoint (User Level) Based on the Standard Display150
- Change Parameter (Parameter Level) Based on Standard Display150
- Changing the Configuration (Configuration Level) Based on the Standard Display151
48 Basic Configuration of Burner Controller RWF 55152
- Configuring the Controller with a Temperature Sensor152
- Changing the Set Point (User Level) OPR, Based on the Standard Display152
- Change Parameter (Parameter Level), Based on Standard Display152
- Configuration153
- Manual Control155
- Conversion of RWF 40 to RWF 55156
49 Troubleshooting in Marathon® Gas and Dual Fuel Burners157
50 Basic Calculations161
- Burner Capacity Determination161
- Gas Flow Rate (M3/H)161
- Reference Value for Lower Heating Value Hu161
- Reference Values for Reduction Factor F and Gas Type Natural Gas161
- Determining the Reduction Factor in Compliance with Gas Burner Standard en 676162
- Air Requirements and Waste Gas Quantity Depending on Burner Capacity162
- Mathematical Determination of Air Requirement / Waste Gas Volume in Gas Power Burners163
- Flame Length/ Flame Diameter164
- Blower Capacity of Dreizler® Burners164
- Emission Factors165
- 1Conversion Factor for Volume-Related Units165
- 2Conversion Factors for Energy-Related Units165
51 Measuring Report and Calculations167
- Generating a Measuring Report167
- Emission Measurements and Corrections According to en 676:2008+A2 and en167
- Emission Measurements167
- Correction of the Influence of Combustion Air Temperature and Humidity on Nox -Emissions167
- Conversion Factors168
52 Test Report in Compliance with DIN en 676 for Gas Burners169
53 Maintenance170
- Maintenance Work170
- Reference Values for Starting Torque170
- Starting Torque of Srews170
- Starting Torque of Threaded Plugs170
54 Work Sheet - Maintenance and Firing Systems172
55 Maintenance Report174
56 Annual Inspection and Maintenance177
- Annual Maintenance and Replacement of Safety-Relevant Components177
- Definitions177
- Inspection and Maintenance Scope177
- Recommendation178
- Remarks on Inspection and Maintenance of Heat Generators178
- Replacement of Safety-Relevant Components179
- List of Typical Wear Parts180
- Guidelines and Directives180
- Spare Parts181
- Wear Parts181
- Auxiliary Material181
- Wear Parts182
57 Appendix183
- Supplier Documents183

Dreizler marathon MC 5001.4-L ARZsuper User Manual

Table of Contents

Dreizler marathon MC 5001.4-L ARZsuper Specifications

Related product manuals

Brand	Dreizler
Model	marathon MC 5001.4-L ARZsuper
Category	Burner
Language	English