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DSEGenset DSE8620 MKII - User Manual

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057-301 ISSUE: 1
DEEP SEA ELECTRONICS
DSE8620 MKII Operator Manual
Document Number: 057-301
Author: Bedig Boghossian

Table of Contents

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Summary

Introduction to DSE8620 MKII Operator Manual

Clarification of Notation Used

Clarifies notation used within the publication for better understanding.

Glossary of Terms and Acronyms

Defines technical terms and acronyms used throughout the manual.

Bibliography and Referenced Documents

Lists DSE publications and third-party documents referenced in the manual.

DSE8610 MKII & DSE8620 MKII Application Selection Menu

DSE8620 MKII Specification Details

Operating Temperature Specifications

Specifies the operational temperature range for the module.

UL Requirements and Compliance

Details UL requirements for installation and components.

Terminal Specifications and Connections

Provides specifications for the module's terminals and connections.

Power Supply Requirements

Outlines the electrical power supply requirements for the module.

Voltage and Frequency Sensing Specifications

Details specifications for voltage and frequency measurement.

Current Sensing Specifications

Provides specifications for current measurement.

Module Inputs Overview

Details the specifications for digital and analogue inputs.

Module Outputs Overview

Details the specifications for various output types.

Communication Ports Available

Lists and describes the different communication ports on the module.

Communication Port Usage Guide

Explains the usage of communication ports like USB, RS232, RS485, and Ethernet.

USB Slave Port Usage

Explains how to use the USB slave port for PC configuration.

USB Host Port Usage

Explains how to use the USB host port for data logging.

RS232 Port Usage and Configuration

Details the usage of the RS232 serial port and modem connection.

RS485 Port Usage and Configuration

Details the usage of the RS485 serial port and MODBUS RTU diagnostics.

Ethernet Port Functionality

Details the functionality and usage of the Ethernet port.

Modbus TCP over Ethernet

Explains the use of Ethernet for Modbus TCP communication.

SNMP over Ethernet

Details the use of Ethernet for SNMP monitoring.

Direct PC Connection via Ethernet

Describes how to connect the module directly to a PC via Ethernet.

Connecting to Basic Ethernet Networks

Explains connecting to a basic Ethernet network.

Connecting to Company Ethernet Infrastructure

Details connecting to a company Ethernet infrastructure.

Connecting to the Internet

Explains how to connect the module to the internet.

ECU Port (J1939) Specification

Details the ECU port for J1939 engine communication.

DSENet Expansion Modules

Explains the DSENet port and available expansion modules.

Sounder Specifications

Details the module's internal sounder specifications.

Accumulated Instrumentation Values

Details values for accumulated instrumentation like engine hours.

Module Dimensions and Mounting

Provides physical dimensions, panel cutout, and mounting details.

Applicable Standards and Certifications

Lists relevant industry standards and certifications the module complies with.

Enclosure Classification Ratings

Lists enclosure classifications (IP and NEMA ratings).

Installation Procedures for DSE8620 MKII

User Connection Guide

Details how to connect external devices to the module.

Detailed Connection Descriptions

Provides detailed descriptions of all module connections.

DC Supply, E-Stop, Outputs & Charge Fail Connections

Describes connections for power, stop, and outputs.

Analogue Sensor and CAN Bus Connections

Details connections for analogue sensors and CAN bus.

MPU, ECU, MSC & DSENET Connections

Describes connections for MPU, ECU, MSC, and DSENet.

Generator Voltage & Frequency Sensing Connections

Details output and sensing connections for the generator.

Mains Voltage & Frequency Sensing Connections

Details mains voltage and frequency sensing connections.

Current Transformer Connections

Explains connections for current transformers.

Digital Input Wiring

Details the wiring for digital inputs.

RS485 Port Wiring and Configuration

Explains the RS485 port wiring and configuration.

RS232 Port Wiring and Configuration

Details the RS232 port wiring and configuration.

USB Slave Connector for PC Configuration

Describes the USB slave connector for PC configuration.

USB Host Connector for Data Logging

Details the USB host connector for data logging.

Typical Wiring Diagram Example

Provides a typical wiring diagram for system setup.

3-Phase 4-Wire Restricted Earth Fault Wiring

Shows a wiring diagram for a 3-phase, 4-wire system with restricted earth fault.

Earth System Configurations

Explains different earth system configurations.

Typical DSENet Arrangement

Illustrates the typical connection of DSENet expansion modules.

Alternate Topology Wiring Diagrams

Presents wiring diagrams for alternative system topologies.

Single-Phase (L1 & N) 2-Wire Restricted Earth Fault Wiring

Wiring diagram for single-phase, 2-wire with restricted earth fault.

Single-Phase (L1 & N) 2-Wire Without Earth Fault Wiring

Wiring diagram for single-phase, 2-wire without earth fault.

Single-Phase (L1 & L2) 3-Wire Restricted Earth Fault Wiring

Wiring diagram for single-phase, 3-wire with restricted earth fault.

Single-Phase (L1 & L2) 3-Wire Without Earth Fault Wiring

Wiring diagram for single-phase, 3-wire without earth fault.

Single-Phase (L1 & L3) 3-Wire Restricted Earth Fault Wiring

Wiring diagram for single-phase, 3-wire with restricted earth fault.

Single-Phase (L1 & L3) 3-Wire Without Earth Fault Wiring

Wiring diagram for single-phase, 3-wire without earth fault.

2-Phase (L1 & L2) 3-Wire Restricted Earth Fault Wiring

Wiring diagram for 2-phase, 3-wire with restricted earth fault.

2-Phase (L1 & L2) 3-Wire Without Earth Fault Wiring

Wiring diagram for 2-phase, 3-wire without earth fault.

2-Phase (L1 & L3) 3-Wire Restricted Earth Fault Wiring

Wiring diagram for 2-phase, 3-wire with restricted earth fault.

2-Phase (L1 & L3) 3-Wire Without Earth Fault Wiring

Wiring diagram for 2-phase, 3-wire without earth fault.

3-Phase 3-Wire Delta Without Earth Fault Wiring

Wiring diagram for 3-phase, 3-wire Delta without earth fault.

3-Phase 4-Wire Without Earth Fault Wiring

Wiring diagram for 3-phase, 4-wire without earth fault.

3-Phase 4-Wire Restricted Earth Fault Wiring

Wiring diagram for 3-phase, 4-wire with restricted earth fault.

3-Phase 4-Wire Unrestricted Earth Fault Wiring

Wiring diagram for 3-phase, 4-wire with unrestricted earth fault.

Understanding DSE8620 MKII Controls

Front Panel Control Push Buttons

Describes the functions of the front panel push buttons.

Viewing Instrument Pages on LCD

Explains how to navigate and view instrument pages on the LCD.

Status Display Information

Details the status information displayed on the module.

Engine Parameter Monitoring

Displays engine parameters measured or derived from inputs.

Generator Electrical Data

Displays electrical values of the generator.

Mains Supply Electrical Data

Displays electrical values of the mains supply.

Expansion Module Data

Shows measured values from expansion modules.

Intelligent Battery Charger Information

Provides information on connected DSE Intelligent Battery Chargers.

Alarm Management and Indication

Explains how alarms are indicated and managed.

Event Log Viewing and Management

Details how to view and manage the module's event log.

Communication Port Overview

Describes communication ports and their usage.

RS232 Serial Port Configuration

Details the RS232 serial port and modem connection.

RS485 Serial Port Configuration

Describes the RS485 serial port and MODBUS RTU diagnostics.

USB Connection Status

Explains the status of USB connections.

Ethernet Network Settings

Details network settings and IP configuration for Ethernet.

DSENet Communication Status

Shows the status of DSENet communication lines.

Scheduler Operation

Details the operation of the inbuilt exercise run scheduler.

Front Panel Editable Parameters

Describes parameters editable from the front panel.

PLC Instrument Values Display

Displays values from the module's internal PLC editor.

Configurable CAN Instrument Data

Shows CAN information from external devices.

Miscellaneous Module Settings

Addresses miscellaneous module settings.

Data Logging Configuration

Details data logging settings and USB eject procedure.

About Module and Firmware Information

Provides module and firmware version information.

User Configurable LED Indicators

Explains how user-configurable LEDs indicate module status.

DSE8620 MKII Operation Guide

Quick Start Guide to Operation

Provides a quick guide to the module's operation.

Starting the Engine Sequence

Step-by-step guide to starting the engine.

Stopping the Engine Sequence

Step-by-step guide to stopping the engine.

Stop;Reset Mode Operation

Explains how to use the Stop/Reset mode for the module.

Manual Mode Operations

Details engine operation and sequences in Manual Mode.

Manual Mode Starting Sequence

Details the engine starting sequence in Manual Mode.

Manual Mode Engine Running

Explains engine operation in Manual Mode.

Manual Mode Stopping Sequence

Details the engine stopping sequence in Manual Mode.

Automatic Mode Operations

Explains automatic starting, stopping, and loading sequences.

Waiting in Automatic Mode

Describes the waiting state in Automatic Mode.

Automatic Mode Starting Sequence

Details the engine starting sequence in Automatic Mode.

Automatic Mode Engine Running

Explains engine operation in Automatic Mode.

Loading the Generator in Automatic Mode

Describes how the generator is loaded in Automatic Mode.

Unloading the Generator in Automatic Mode

Explains how the generator is unloaded in Automatic Mode.

Automatic Mode Stopping Sequence

Details the engine stopping sequence in Automatic Mode.

Island Operation Mode

Explains the operation of the generator when disconnected from the mains.

Continuous Parallel Operation

Details generator operation when in parallel with the mains.

Generator Mode (Fixed Export; Base Load)

Details generator operation in fixed export or base load mode.

Power Modes for Parallel Operation

Explains different power control modes for parallel operation.

Frequency and Active (kW) Power Modes

Details modes for controlling power based on frequency.

Voltage and Reactive (kVAR) Power Control Modes

Details modes for controlling reactive power based on voltage.

Mains Mode (Peak Lopping;Shaving)

Explains mains mode for peak lopping or shaving.

Scheduler Functionality

Details the operation of the inbuilt exercise run scheduler.

Scheduler Behavior in Stop Mode

Describes scheduler behavior in Stop Mode.

Scheduler Behavior in Manual Mode

Describes scheduler behavior in Manual Mode.

Scheduler Behavior in Auto Mode

Describes scheduler behavior in Auto Mode.

Alternative System Configurations

Mentions selectable configurations for system setup.

Dummy Load and Load Shedding Control

Explains features for maintaining engine load and shedding loads.

Dummy Load Control Operation

Explains the dummy load control feature for maintaining engine load.

Load Shedding Control Operation

Details the load shedding control feature.

SMS Control Commands

Explains how to send control commands via SMS.

DSE8620 MKII Protections and Alarms

Alarm Indication and Management

Explains how alarms are indicated and managed.

Indications of Non-Critical Status

Explains how indications are displayed on the module.

Warning Alarm Conditions

Details the various warning alarms and their causes.

Electrical Trip Alarm Conditions

Explains electrical trip alarms and their management.

Shutdown Alarm Conditions

Details shutdown alarms and their immediate effect.

Engine Maintenance Alarm Triggers

Explains engine maintenance alarms and their reset procedures.

Mains Decoupling Alarm Conditions

Details alarms related to mains decoupling during parallel operation.

Over Current Alarm Protection

Explains the over current alarm and its settings.

Immediate Warning for Over Current

Describes the immediate warning for over current conditions.

Inverse Definite Minimum Time (IDMT) Over Current Alarm

Explains the IDMT alarm for thermal protection.

Short Circuit IDMT Alarm Protection

Explains the IDMT alarm for short circuit conditions.

Earth Fault IDMT Alarm Protection

Explains the IDMT alarm for earth fault conditions.

Default Current Protection Tripping Characteristics

Shows default settings for IDMT tripping curves.

Front Panel Configuration Options

Main Configuration Editor Access

Explains how to access the main configuration editor.

Main Configuration Editor Parameters

Lists parameters available in the main configuration editor.

Running Configuration Editor Access

Allows configuration adjustments while the engine is running.

Running Configuration Editor Parameters

Lists parameters available in the running configuration editor.

Commissioning Procedures

Basic System Checks Before Startup

Outlines essential pre-start checks for system setup.

DSE 4 Steps to Successful Synchronising

Details the four steps for successful generator synchronisation.

Control Adjustments for Synchronisation

Covers control aspects for synchronisation.

Governor Connections and Settings

Explains how to connect and set up governors for synchronisation.

AVR Connections and Settings

Explains how to connect and set up AVRs for synchronisation.

Metering Checks and Verification

Explains metering checks for correct generator and mains measurements.

Generator CT Phase Verification

Verifies generator CT connections are on the correct phases.

Generator CT Direction Verification

Checks generator CT orientation for correct current flow.

Mains CT Phase Verification

Verifies mains CT connection is on the correct phase.

Mains CT Direction Verification

Checks mains CT orientation for correct current flow.

Communications Check (Note)

Notes that communications steps are not applicable to this module.

Synchronization Checks

Describes checks to ensure correct synchronisation.

DSE Steps for Successful Loadsharing

Details procedures for fault finding and tuning loadsharing.

Expected Operation in Loadsharing

Describes expected operation during loadsharing.

Loadsharing in Mains Mode

Explains generator operation in Mains Mode for loadsharing.

Loadsharing in Generator Mode

Explains generator operation in Generator Mode for loadsharing.

Adjusting Gain (P) and Stability (I) for Control

Guides on adjusting PID settings for power control.

DSE8620 MKII Fault Finding Guide

Troubleshooting Engine Starting Issues

Lists common starting symptoms and their remedies.

Troubleshooting Generator Loading Issues

Lists common loading symptoms and their remedies.

Troubleshooting Alarm Conditions

Lists common alarm symptoms and their remedies.

Troubleshooting Communication Issues

Lists common communication symptoms and remedies.

Troubleshooting Instrument Readings

Lists common instrument reading issues and remedies.

Troubleshooting Synchronising & Load Sharing

Lists common synchronising/load sharing issues and remedies.

Miscellaneous Fault Finding Scenarios

Addresses miscellaneous fault finding scenarios.

CAN Interface Specification (J1939-75)

J1939-75 Broadcast CAN Messages

Details broadcast CAN messages for J1939-75.

Engine Instrumentation Broadcast Messages

Details engine instrumentation broadcast messages.

DM01 Diagnostic Trouble Codes

Details diagnostic trouble codes and alarm conditions.

Maintenance, Spares, Repair, and Servicing

Purchasing Additional Connector Plugs

Information on purchasing replacement connector plugs.

Purchasing Additional Fixing Clips

Information on purchasing module fixing clips.

Purchasing Additional Sealing Gasket

Information on purchasing module sealing gaskets.

DSENet Expansion Modules Overview

Lists available DSENet expansion modules and their specifications.

Product Warranty Information

Product Disposal Guidelines

WEEE Disposal Instructions

Guidelines for the disposal of waste electrical and electronic equipment.

DSEGenset DSE8620 MKII Specifications

General IconGeneral
Alternator Input Frequency3.5 Hz to 75 Hz
Operating Temperature Range-30°C to +70°C
Storage Temperature Range-40 °C to +85 °C
Number of configurable inputs8
Number of configurable outputs6
Operating Temperature-30°C to +70°C
Battery Voltage MonitoringYes
Generator Monitoring ParametersVoltage, Current, Frequency, Power
DisplayLCD
Input Voltage8 V to 35 V DC
Communication PortsUSB, RS232, RS485, Ethernet
Protection FeaturesOvervoltage, Frequency
DC Supply8 V to 35 V Continuous
Alternator Input Range15 V to 300 V AC (Ph-N)
Magnetic Input Range0.5 V to 70 V
Magnetic Input Frequency10, 000 Hz (max)
Protection RatingIP65 (Front)
Engine Monitoring ParametersOil Pressure, Coolant Temperature
Language SupportMultiple
CertificationsUL, CE
MonitoringExtensive monitoring of engine, generator, and mains parameters