Duo-Therm 590 Series QUICK COOL - User Manual

1
INSTALLATION INSTRUCTIONS DUCTED BI-METAL
USA
SERVICE OFFICE
Dometic Corp.
509 So. Poplar St.
LaGrange, IN 46761
260-463-4858
CANADA
Dometic Dist.
866 Langs Dr.
Cambridge, Ontario
CANADA N3H 2N7
519-653-4390
For Service Center
Assistance Call:
800-544-4881
INSTALLATION & OPERATING
INSTRUCTIONS
RECORD THIS UNIT INFORMATION FOR FUTURE REFERENCE:
Model Number
Serial Number
Date Purchased
600 Series PENGUIN
579 Series BRISK AIR
590 Series QUICK COOL
595 Series QUICK COOL
Roof Top Air Conditioner
USED WITH
THIS UNIT IS DESIGNED FOR OEM INSTALLATION
ALL INITIAL INSTALLATIONS MUST BE APPROVED BY THE SALES DEPT.
MODELS
REVISION
Form No. 3104994.136 6/03
(Replaces 3104994.128)
(French 3108174.040)
©2003 Dometic Corporation
LaGrange, IN 46761
C
U
S
57908.321
57908.331
57908.521
57912.321
57912.531
57912.621
57912.622
57912.631
57915.331
57915.336
57915.421
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57915.521
57915.522
57915.526
57915.531
57915.536
57915.621
57915.622
57915.626
57915.631
57915.731
59016.521
59016.526
59016.621
59016.626
59516.331
59516.501
59516.506
59516.531
59516.336
59516.536
59516.601
59516.603
59516.606
59516.631
59528.601
59529.531
Important:
Instructions must stay with unit.
Owner read carefully.
Part No. 3104998 Relay Kit
WITH REMOTE BI-METAL THERMOSTAT
DUCTED
This manual must be read and un-
derstood before installation, adjust-
ment, service, or maintenance is per-
formed. This unit must be installed
by a qualified service technician.
Modification of this product can be
extremely hazardous and could re-
sult in personal injury or property
damage.
Lire et comprendre ce manuel avant de
procéder à l'installation, à des réglages,
de l'entretien ou des réparations.
L'installation de cet appareil doit être
effectuée par un réparateur qualifié.
Toute modification de cet appareil peut
être extrêmement dangereuse et
entraîner des blessures ou dommages
matériels.
WARNING
!
AVERTISSEMENT
!
59529.601
59529.631
59530.531
59530.532
59530.536
59530.601
59530.631
59530.632
600312.321
600312.421
600315.321
600315.326
600315.421

Summary

INSTALLATION & OPERATING INSTRUCTIONS

RECORD THIS UNIT INFORMATION FOR FUTURE REFERENCE:

Section to log model number, serial number, and date of purchase for future reference.

SAFETY INSTRUCTIONS

RECOGNIZE SAFETY INFORMATION

Explanation of the safety-alert symbol and its importance for user safety.

UNDERSTAND SIGNAL WORDS

Defines signal words like WARNING and CAUTION for potential hazards.

GENERAL INFORMATION

Air Conditioner Design

Details the intended design and installation environment for the air conditioner.

Heat Gain Impact on Performance

Discusses factors affecting RV heat gain and performance optimization.

Condensation

Addresses potential condensation issues and how to minimize them.

SPECIFICATIONS

PRECAUTIONS

CHOOSING LOCATION FOR THE AIR CONDITIONER

AIR DISTRIBUTION SYSTEM SIZING & DESIGN

AIR DISTRIBUTION SYSTEM INSTALLATION

ROOF AND CEILING OPENING PREPARATION

Instructions for preparing the roof and ceiling openings for installation.

AIR DISTRIBUTION DUCT INSTALLATION

Guidance on installing the air distribution ducts within the RV roof cavity.

THERMOSTAT & CABLE INSTALLATION

LOCATION

Guidelines for selecting the optimal location for the thermostat.

CABLE INSTALLATION

Instructions for routing and installing the thermostat cable.

PLACING THE AIR CONDITIONER ON THE ROOF

INSTALLATION OF COLD CONTROL

Freeze Control Installation for Brisk Air Models

Steps for installing the freeze control on Brisk Air models.

Freeze Control Installation for Penguin Models

Steps for installing the freeze control on Penguin models.

WIRING OF CONTROL SYSTEM

CONNECTION OF 115 VOLT AC SUPPLY

Procedure for connecting the 115-volt AC power supply.

CONNECT LOW VOLTAGE WIRES

Instructions for connecting the low voltage wires to the thermostat.

INSTALLATION OF AIR CONDITIONER

INSTALLATION OF CEILING TEMPLATE

Steps for installing the ceiling template for unit placement.

INSTALLATION OF FOAM DIVIDER

Guidance on installing the foam divider within the opening.

INSTALLATION OF DIVIDER PLATE

Instructions for installing the divider plate and sealing.

INSTALLATION OF INSIDE DECORATIVE COVER.

RELAY KIT FIELD WIRING DIAGRAM

UNIT FIELD WIRING DIAGRAM

Duo-Therm 590 Series QUICK COOL Specifications