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OILCHIEF 2500 FSU
DVZ OILCHIEF 2500 FSU User Manual
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Operating Manual
DVZ-FSU-„OILC
HIEF
®
“
Document-No. FSUOC
001_EN
Volume I/I
Subject to technical modification without notice
Responsible for the co
ntent:
DVZ-SERVICES GmbH
Boschstraße 9
D-28857 Syke
Germany
FON +49 (0) 4242 16 93 8 0
FAX +49 (0) 4242 16 93 8 99
WEB www.dvz-services.de
MAIL
info@dvz-services.de
2
Table of Contents
I/I Toc 2 Betriebshandbuch ® Fsu-„Oilchief "
2
Table of Contents
2
Part a Introduction, General Information
5
Introduction, General Information
5
Preface
5
Hazard and Safety Notes, General Notes, Definitions
5
Part A: Introduction, General Information
5
Indexing and Pagination System
6
Change System
6
Part B Storage, Transport, Installation
7
Part C Commissioning, Operation (MECH)
7
Part D Commissioning, Operation (ELEC)
7
Part E Maintenance
7
Contents and Structure Volume I/I
7
Part F Trouble Shooting
8
A-1.6 Abbreviations and Initials
8
Change Index I/I
9
Preliminary Change Index I/I
11
List of Valid Pages
13
Fsu-„Oilchief "
17
B-1.1 Intended Use
19
B-1.2 Safety Note
19
B-1.3 Caution
19
B-1.4 Note
19
B-1.5 Caution
19
Important Notes
19
Environment Conditions
21
Secondary Packaging
21
Storage
21
Note
23
Oily Water Separator with Secondary Packaging
23
Oily Water Separator Without Secondary Packaging
23
Transport
23
B-4.1 Explanations
25
B-4.2 System Description
25
Installation
25
B-4.2.1 Oily Water Separator with Eco-Pack (Optional)
26
B-4.2.2 Oily Water Separator with Certified By-Pass (Optional)
26
B-4.2.3 Oily Water Separator with Electric Operated Valves (Optional)
26
B-4.2.4 Oily Water Separator with Heating Device (Optional)
26
B-4.3 Technical Data
27
B-4.3.1 Power
27
B-4.3.2 Dimensions and Weights
27
B-4.3.3 Electric Connections
27
B-4.3.4 Pneumatic Connection
27
Mechanic Connection: Flanges and Threaded Spouts / Threaded Sleeves
28
B-4.3.6 Standard Tubing and Instrument Flow Diagram (P&ID Flow Diagrams)
29
B-4.3.6.1 150 Fsu -1000 Fsu
29
B-4.3.6.2 2500 Fsu - 10000 Fsu
30
B-4.4 Erection of the Oily Water Separator
31
B-4.4.1 Caution
31
B-4.4.2 Note
31
B-4.4.5.1 Pipe Connections
32
Connecting the Connections
32
Connection Dimensions
32
Fixing Points
32
B-4.4.5.2 Alarm Monitor
33
Glossary
34
B-APX1 Assembly Drawing Documentation
35
B-APX2 P&ID Flow Diagram Documentation
37
B-APX3 Certificate of Type Approval for Oily Water Separator
39
Fsu-„Oilchief "
41
Back-Flushing from Hydrophor Connection A2
43
C-1.1 Provision of Readiness for Operation
43
C-1.1.1 Caution
43
Oil Drain Pipe from Oily Water Separator to Dirty-Oil Tank Connection A3
43
Overboard Discharge Connection A5
43
Return Pipe from 15Ppm 3-Way Valve to the Bilge/Bilge Tank Connection A4
43
Suction Pipe from Bilge/Bilge Tank Connection A1
43
Attention
44
Compressed Air Connection
44
Connect to Hydrophor
44
Electric Connection
44
Fill up Oily Water Separator with Water
44
Functional Test
44
Pressure Switch
44
C-1.2.5 Activate the Compressed Air Supply
45
C-1.2.6 Check of Leckage
45
C-1.2.7 Check Dry Running Protection of Pump
45
C-1.2.9 Check Function of Piston Valves and Solenoid Valves
45
Check Rotation of Pump
45
Start Oily Water Separator
45
150 Fsu -1000 Fsu
46
C-1.3 Standard Tubing and Instrument Flow Diagram
46
C-1.3.2 2500 Fsu - 10000 Fsu
47
Glossary
48
Attention
49
Check Temperature (Operating Range, Operating Limits)
49
Intended Use
49
Oily Water Separator with Heating Device (Optional)
49
Operation
49
Pressure Switch
49
Safety Note
49
C-2.7 Note
50
C-2.8 15Ppm Alarm
50
C-2.9 Glossary
51
Table of Contents
53
Caution
55
Danger
55
On-Board Voltage
55
Provision of Readiness for Operation
55
Supply Voltage
55
Voltage Supply of the Oily Water Separator
55
Operating Elements
56
Signal Inputs from External Switches / Transmitters
56
Signal Outputs
56
Switching Cabinet Operating Elements (Example)
56
Voltage Supply for External Assemblies
56
D-1.2.2 Operating Element LOGO (Optional)
57
D-1.3 Functional Test
57
D-1.3.1 Start the Unit
57
D-1.3.2 Check Rotation of Pump
57
D-1.3.3 Attention
57
Caution
59
Danger
59
Intended Use
59
Operation
59
Safety Note
59
D-2.3.1.1 Switching Cabinet Operating Elements (Example)
60
D-2.3.1.2 Operating Element LOGO (Optional)
60
Operating Elements
60
Operation of the Oily Water Separator
60
D-2.3.2 Normal Operation and Alarm Messages
61
D-2.3.2.1 Normal Operation
61
D-2.3.2.2 Alarm Messages
62
D-APX1 Electric Wiring Diagram
63
Table of Contents
65
Caution
69
E-1.2.1 Danger
69
Intended Use
69
Maintenance of Function
69
Safety Note
69
E-1.3 Maintenance Intervals
70
E-1.4 Daily Maintenance
70
E-1.4.1 Visual Inspection of the Oily Water Separator
70
E-1.4.2 Check of the General Condition of the Oily Water Separator
70
E-1.4.3 Ensure that Pump Do Not Run Dry
70
E-1.5 Weekly Maintenance
71
E-1.5.1 Flushing and Cleaning of Alarm Monitor
71
E-1.5.2 Check Sample Pipe of Alarm Monitor
71
E-1.5.3 Check of Desiccator (if Provided)
71
E-1.6 Monthly Maintenance
71
E-1.6.1 Check of Stuffing Bush Packing (if Provided)
71
E-1.6.2 Drain of Compressed Air Pipes (if Provided)
71
E-1.6.3 Cleaning of Suction Strainer
71
E-1.7.1 Inspection of Suction Pipe And/Or Suction Manifold
71
Yearly Maintenance
71
Cleaning of Valves
72
E-1.8 Every Two Year Maintenance
72
E-1.8.1 Replacement of the Coalescer-Elements
72
E-1.8.2 Replacement of Dome Cover Sealing and Flange Sealing
77
E-1.8.2.2 Replacement of Dome Cover Sealing
77
E-1.8.3 General Check of Functions
77
E-1.9 Maintenance When Necessary
77
E-1.9.1 Replacement of Fine Separation Cartridge DVZ-FSC
77
E-1.9.1.1 Information to Fine Separation Cartridge DVZ-FSC
77
E-1.9.1.2 Replacement of the Fine Separation Cartridge DVZ-FSC
79
E-1.9.2 Replacement of the Coalescer-Elements
83
E-2.1 Bilge Pump P1
87
Lubrication
87
Pumps in General
87
E-2.1.3 Shaft Sealing through Single Mechanical Seal
89
E-2.1.4 Trouble-Shooting and Remedying
90
E-2.1.4.1 Trouble Chart
90
E-2.1.4.2 How Do You Trace the Kind of Problem to Find the Possible Cause
90
Dismantling and Assembly of the Pump Housing
92
E-2.1.5.1 Dismantling
93
E-2.1.5.2 Assembly
95
E-2.1.6 Dismantling and Assembly of the Rotating Parts
98
E-2.1.6.1 Removal of Rotor and Coupling Rod
98
E-2.1.6.2 Fitting the Rotor and Coupling Rod
101
E-2.1.7 Removal and Fitting of the Connecting Shaft with Shaft Seal
105
E-2.1.7.1 Removal
105
E-2.1.7.2 Fitting
105
Removal and Fitting of the Single Mechanical Seal
106
Construction
107
E-2.2 Alarm Monitor
107
E-2.2.1 Introduction
107
E-2.2.3 Operation
107
Caution
108
E-2.2.5.1 General
108
Specification
108
E-2.2.5.2 24V AD/DC Model
109
E-2.2.6 Installation
109
E-2.2.6.1 Mechanical
109
E-2.2.6.2 Electrical
110
Calibration Check
112
E-2.2.7.1 Schedule
112
E-2.2.7.2 Calibration Certificate Expiry Date
112
E-2.2.7.3 Calibration Check Requirements
112
E-2.2.7.4 SENSOR Unit Replacement
112
E-2.2.8 Operating
113
E-2.2.8.1 Start up Sequence
113
E-2.2.8.2 Main Menu and Indication Leds
113
E-2.2.8.4 Contrast Adjustment
116
E-2.2.8.5 Simulation
116
E-2.2.8.6 Force Automatic Stopping Device Activation
118
E-2.2.8.7 Aknowledge Alarm
118
E-2.2.8.8 Information Menu
118
E-2.2.8.9 Log
119
E-2.2.8.10 Cleaning and Test
120
E-2.2.8.11 Settings
122
E-2.2.10 Response Test
125
E-2.2.10.1 Step 1
125
E-2.2.10.2 Step 2
125
E-2.2.10.3 Alternative
125
E-2.2.9 Automatic Test Device
125
E-2.2.9.1 While Separator Is Activ
125
E-2.2.9.2 While Separator Is Not Activ
125
E-2.2.11 Calibration Check
126
E-2.2.12 Log Entries
126
E-2.2.13 Maintenance
127
E-2.2.14 Real Time Clock RTC
127
E-2.2.14.1 Local Time
127
E-2.2.14.2 Battery Replacement
127
E-2.2.14.3 RCT Malfunction
131
E-2.2.15 Log Data Download Via USB
132
E-2.2.15.1 Running the Software
132
E-2.2.15.2 Installing the VCP Driver
132
E-2.2.15.3 Download Procedure
133
E-2.2.16 Trouble Shooting
135
G-1.1 Spare Parts for DVZ 150 - 1000 FSU "OILCHIEF
143
G-1.1.1 P&ID Dvz 150 - 1000 Fsu "Oilchief
143
Part G Spare Parts
144
G-1.1.2 Part Drawing for DVZ 150 - 1000 FSU "OILCHIEF
144
G-1.1.3 Part List for DVZ 150 - 1000 FSU "OILCHIEF
145
G-1.2 Spare Parts for DVZ 2500-10000 FSU "OILCHIEF
147
G-1.2.1 P&ID Dvz 2500-10000 Fsu "Oilchief
147
G-1.2.2 Part Drawing for DVZ 2500 - 10000 FSU "OILCHIEF
148
G-1.2.3 Part List for DVZ 2500 - 10000 FSU "OILCHIEF
149
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DVZ OILCHIEF 2500 FSU Specifications
General
Brand
DVZ
Model
OILCHIEF 2500 FSU
Category
Water Filtration Systems
Language
English
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