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E-Z-GO FLEET 1999 User Manual

E-Z-GO FLEET 1999
188 pages
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TECHNICIAN'S
REPAIR AND SERVICE MANUAL
GASOLINE POWERED GOLF CARS
AND PERSONAL VEHICLES
MODEL YEARS: 1999/2000
REVISED: 12/2000

Table of Contents

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E-Z-GO FLEET 1999 Specifications

General IconGeneral
CategoryGolf Cars
ModelFLEET
Year1999
Frame MaterialSteel
Ground Clearance4.5 inches
Fuel Capacity6 gal (23 l)
Seating Capacity2
Power SourceGasoline
Top Speed15 mph (24 km/h)
Tire Size18 x 8.5-8
Brake TypeMechanical Drum
SuspensionLeaf Spring
Weight Capacity800 lbs
Overall Length91 in (231 cm)

Summary

Safety Information and Practices

General Safety Practices and Operation

Outlines broad safety practices for vehicle operation, stability, and environmental considerations.

Maintenance and Service Safety

Details essential safety procedures for performing vehicle maintenance and repairs.

Battery, Fuel, and Ventilation Safety

Covers safety precautions for battery handling, charging, and fuel management.

Pre-Service and Lifting Safety

Provides critical warnings and precautions before vehicle operation, servicing, and lifting.

Operating and Servicing Warnings

Covers critical warnings for safe operation, including environmental hazards and servicing.

General Information and Routine Maintenance

Vehicle Identification and Fuel System

Covers locating the serial number and fuel system requirements.

Vehicle Servicing, Towing, and Neutral Lock

Details general servicing, towing guidelines, and neutral lock operation.

Routine Maintenance and Oil Service

Outlines scheduled maintenance tasks, including oil changes and air cleaner service.

Belt Tension, Rear Axle, and Spark Plugs

Covers adjusting belt tension, rear axle lubrication, and spark plug service.

Brake Testing, Tire Inspection, and Vehicle Care

Details daily brake tests, tire inspection, and general vehicle cleaning.

Periodic Service Schedule

Provides a comprehensive schedule for all required maintenance tasks.

Engine Service and Maintenance

Engine Specifications, Operation, and Valve Adjustment

Lists engine details, explains operation, and covers valve adjustment procedures.

Timing Belt and Compression Tests

Covers timing belt adjustment and engine compression testing procedures.

Engine Removal, Installation, and Starter/Generator Service

Details procedures for engine removal, installation, and starter/generator maintenance.

Continuously Variable Transmission (CVT) Service

CVT System Overview and Clutch Operation

Explains the principles of the Continuously Variable Transmission and clutch operation.

Drive Clutch and Belt Service

Covers drive clutch removal, installation, and drive belt service.

Driven Clutch Service and Repair

Details driven clutch repair, assembly, installation, and related components.

Mechanical Brakes Service and Troubleshooting

Brake System Overview and Operation

Describes the components and function of the service and parking brake systems.

Brake System Troubleshooting

Provides flowcharts and tables for diagnosing brake system problems.

Brake Pedal and Linkage Inspection

Details methods for inspecting brake pedal return, free travel, and linkage components.

Wheel Brake Inspection and Adjustment

Covers inspection of brake assemblies and adjustment procedures.

Brake Cable and Pedal Service

Covers service for brake cables, equalizer, compensator, and brake pedals.

Rear Suspension and Axle Service

Rear Suspension Components and Service

Details rear suspension components like springs and shock absorbers, and their service.

Rear Axle Removal and Installation

Provides step-by-step instructions for removing and reinstalling the rear axle assembly.

Rear Axle Shaft Service

Covers disassembly, seal replacement, and replacement of the rear axle shaft.

Troubleshooting Guide

Gasoline Vehicle Performance Issues

Diagnoses and provides solutions for common engine and vehicle performance problems.

Starter/Generator and Suspension Troubleshooting

Addresses issues with starter/generator, charging, suspension, and steering.

Limited Warranty Information

Emission Component Warranty Coverage

Details federal and California emission component warranty coverage and owner responsibilities.

Maintenance Statements and Schedule

Outlines owner responsibilities for maintenance and provides a schedule.

General Specifications

TXT Gasoline - Fleet Car Specifications

Lists technical specifications for the TXT Gasoline - Fleet Car model.

Metal Body Gasoline - Fleet Car Specifications

Lists technical specifications for the Metal Body Gasoline - Fleet Car model.

TXT Gasoline - Freedom and Freedom HP Specifications

Lists technical specifications for TXT Freedom and Freedom HP models.

TXT Gasoline - 4 Caddy / Shuttle 2+2 Specifications

Lists technical specifications for the TXT 4 Caddy / Shuttle 2+2 model.

Metal Body Gasoline - Freedom and Freedom HP Specifications

Lists technical specifications for Metal Body Freedom and Freedom HP models.

Metal Body Gasoline - Shuttle 2+2 / 4 Caddy Specifications

Lists technical specifications for Metal Body Shuttle 2+2 / 4 Caddy models.

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