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EarthStone BV400C-2 User Manual

EarthStone BV400C-2
28 pages
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PAGE 1
INSTALLATION AND OPERATION
MANUAL
MODEL BV400C-2
RETAIN THESE
INSTRUCTIONS
FOR FUTURE
REFERENCE
EPA CERTIFIED
CATALYTIC WOOD
BURNING FIREPLACE
INSERT
THIS APPLIANCE MUST BE INSTALLED BY A QUALIFIED INSTALLER.
READ ENTIRE MANUAL THOROUGHLY BEFORE INSTALLATION.
P/N 775,005M Rev. M, 12/03
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EarthStone BV400C-2 Specifications

General IconGeneral
BrandEarthStone
ModelBV400C-2
CategoryIndoor Fireplace
LanguageEnglish

Summary

Planning Your Installation

Questions to Ask Local Building Officials

Guidance on essential questions to ask local building officials before installation.

Smoke Detectors

Recommendations for installing smoke detectors near the fireplace insert.

Floor Protection

Requirements for heat-resistant, non-combustible hearth protection.

Chimney Inspection

Instructions for inspecting the fireplace and chimney for serviceability.

Clearances

Minimum clearance requirements to combustible materials around the fireplace insert.

Draft Requirements

Specifications for venting system design to ensure proper combustion airflow.

Provide Adequate Air for Combustion

Tips for ensuring sufficient fresh air supply for combustion in tight homes.

Ventilation Requirements

Essential ventilation needs for the appliance and dwelling.

Factory Built Fireplaces

Approval and venting requirements for installation into factory-built fireplaces.

Masonry Fireplaces

Approval and venting requirements for installation into masonry fireplaces.

Fireplace Chimney Maximum Size to Ensure Proper Draft

Guidance on maximum chimney flue size for proper draft in masonry fireplaces.

Installation

Fireplace Installation

Diagrams and instructions for connecting the insert to the fireplace.

Catalytic Temperature Probe

Instructions for installing the catalytic temperature probe.

Power Cord Changeover

Procedure for changing the power cord from one side to the other.

Installation Steps

Step-by-step guide for physically installing the fireplace insert.

Surround Assembly

Instructions for attaching the surround panel and trim.

Positive Flue Connection for Masonry Fireplace

Methods for creating a positive flue connection in masonry fireplaces.

Product Features and Controls

Blower System Overview

Overview of the 500-CFM room air circulation blower system.

Primary Air Control

Explanation of the primary air control for heat output adjustment.

Air and Damper Controls

Identification and function of air and damper controls.

Catalytic Bypass Damper Control

How to operate the bypass damper for exhaust routing.

Catalytic Combustor

Explanation of how the catalytic combustor works and its benefits.

Care and Operation

Fuel Door

Instructions and cautions for opening and closing the fuel door.

Glass

Information about the heat-resistant ceramic glass and its cleaning.

Door Gasket

Importance of maintaining the door gasket condition.

Use Control Settings That Work For You

Guidance on finding optimal control settings for heat and burn time.

Break-In Period

Procedure and recommendations for the initial burn-in period to cure the paint.

Catalytic Combustor Operation

Specific operating procedures for the catalytic combustor during startup and refueling.

How to Start and Maintain a Fire

Step-by-step guide for building and maintaining a fire.

Refueling

Instructions for refueling the stove while maintaining catalytic operation.

Blower System Operation

Detailed operation modes (AUTO/MANUAL) for the blower system.

Power Flow Diagram

Diagram illustrating the power flow of the blower system.

Wiring Diagram

Electrical wiring diagram for the blower system components.

Maintenance

Burn Recommended Fuel

Approved fuels and warnings against using unapproved materials.

Why Season Wood?

Explanation of the importance of seasoning wood for optimal performance.

Small Area Paint Touch-Up

Instructions for touching up the stove's paint finish.

Firebrick

Guidance on inspecting and replacing firebrick.

Ash Removal and Disposal

Safe procedures for removing and disposing of ashes.

Door / Glass Gasket and Ash Dump Gasket

Details on gasket types, replacement, and maintenance.

Servicing Glass

Instructions for cleaning and replacing the fireplace glass.

Creosote Formation and Need for Removal

Explanation of creosote, its formation, and removal.

Catalyst Replacement

Information on when and how to replace the catalytic combustor.

Cleaning Blowers

Annual procedure for cleaning the blower system components.

Catalytic Combustor Cleaning

Procedure for cleaning and reinstalling the catalytic combustor.

Removing Combustor Clip

Diagram and steps for removing the catalytic combustor retaining clip.

Troubleshooting

Smokes Out Fuel Door When Open

Troubleshooting steps for smoke escaping the fuel door.

Does Not Produce Enough Heat

Causes and solutions for insufficient heat output.

Does Not Maintain a Fire

Troubleshooting issues related to the fire going out.

Backpuffing

Causes and remedies for backpuffing issues.

Odors

Identifying and resolving common odors.

Dirty Glass

Reasons for dirty glass and cleaning tips.

Overfiring

Symptoms and causes of overfiring the appliance.

Overfiring Caused From Improper Installation

How installation errors can lead to overfiring.

Overfiring Caused From Improper Operation

How operational errors can lead to overfiring.

Overfiring Caused From Improper Maintenance

How maintenance issues can lead to overfiring.

Overfiring Caused From Improper Fuel

How using incorrect fuel can lead to overfiring.

Safety / Listing Label

Prevent House Fires

Key safety advice for preventing house fires when using the appliance.

Minimum Clearances to Combustible Materials

Diagram showing minimum clearance requirements to combustible materials.

Critical Safety Cautions

Critical warnings about hot surfaces, contact, and overfiring.

EPA Certification and Combustor Maintenance

Information regarding EPA certification and catalytic combustor maintenance.