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Eaton FS-4005A User Manual

Eaton FS-4005A
64 pages
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Service Manual
Fuller Mid-Range Transmissions
TRSM0130
October 2007
FS-4005A
FS-4005B
FS-4005C
FS-4205A
FS-4205B
FS-4205C
FS-5005A
FS-5005B
FS-5005C
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Eaton FS-4005A Specifications

General IconGeneral
BrandEaton
ModelFS-4005A
CategoryMicrophone system
LanguageEnglish

Summary

FOREWORD

Manual Structure

Outlines the manual's division into technical information, removal/disassembly, and options.

Technical Support Contact

Provides contact details for Eaton Corporation's Technical Service Department.

MODEL DESIGNATIONS AND SPECIFICATIONS

Nomenclature Explained

Details the meaning of letter and number designations in transmission model names.

Transmission Specifications Table

Lists gear ratios, weight, and oil capacity for specific transmission models.

LUBRICATION

Importance of Proper Lubrication

Explains how correct lubrication ensures transmission longevity and performance.

Recommended Lubricant Types

Lists approved lubricants based on SAE grade and operating temperature.

Lubrication Service Intervals

Specifies intervals for checking and changing transmission fluid or lubricant.

Operating Conditions and Lubrication

Discusses temperature limits and the impact of operating angles on lubrication.

OPERATION

Shift Patterns and Shifting Instructions

Illustrates shift patterns and provides guidance on proper gear shifting techniques.

Safe Driving Practices

Offers essential tips for operating the transmission safely and efficiently.

POWER FLOW

Torque Transfer Process

Details the sequence of torque transfer from engine to driveshaft through transmission components.

TORQUE RECOMMENDATIONS

Fastener Torque Specifications

Provides specific torque values for various fasteners and components in the transmission.

PREVENTIVE MAINTENANCE

Maintenance Checks Without Disassembly

Lists routine checks for transmission components without dismantling.

Maintenance Checks With Drive Line Removed

Outlines checks that require the drive line to be disconnected or removed.

PRECAUTIONS

Disassembly Guidelines

Offers essential precautions for disassembly, including cleanliness and tool usage.

Component Inspection Procedures

Details methods for inspecting bearings, gears, splines, seals, and other parts for wear.

Reassembly Guidelines

Provides crucial steps and precautions for reassembling the transmission correctly.

SHIFTING CONTROLS: DISASSEMBLY AND REASSEMBLY

Gearshift Lever Housing

Covers the removal, disassembly, and reassembly of the gearshift lever housing assembly.

Shift Bar Housing

Details the removal, disassembly, and reassembly process for the shift bar housing.

YOKE AND CLUTCH HOUSING REMOVAL

Yoke Removal Procedure

Step-by-step instructions for removing the yoke from the output shaft.

Clutch Housing Removal Procedure

Steps for detaching and removing the clutch housing from the transmission case.

TRANSMISSION DISASSEMBLY

Input Shaft Assembly

Outlines the removal and disassembly of the input shaft and its components.

Mainshaft Assembly

Details the process for removing and disassembling the mainshaft and its gears.

Countershaft and Reverse Idler Assembly

Explains the removal and disassembly of the countershaft and reverse idler gears.

TRANSMISSION REASSEMBLY

Countershaft and Reverse Idler Reassembly

Covers the reassembly and installation of the countershaft and reverse idler.

Mainshaft Reassembly and Installation

Details the steps for reassembling and installing the mainshaft assembly.

CLUTCH HOUSING INSTALLATION

Clutch Housing Installation

Instructions for mounting the clutch housing onto the transmission case.

SHIFTING CONTROLS INSTALLATION

Shift Bar Housing and Gear Shift Lever Installation

Steps for installing the shift bar housing and gear shift lever onto the transmission.

OPTIONS

Remote Shift Arm Components

Illustrates and lists parts for the remote shift arm assembly.

Remote Control Housing Components

Illustrates and lists parts for the remote control housing assembly.

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