ebm-papst G1G133-DE19-02 - User Manual

Operating instructions
G1G133-DE19-02
Translation of the original operating instructions
ebm-papst Mulfingen GmbH & Co. KG
Bachmühle 2
D-74673 Mulfingen
Phone +49 (0) 7938 81-0
Fax +49 (0) 7938 81-110
info1@de.ebmpapst.com
www.ebmpapst.com
CONTENTS
1. SAFETY REGULATIONS AND INFORMATION
11. SAFETY REGULATIONS AND INFORMATION
Read these operating instructions carefully before starting work on the
device. Observe the following warnings to prevent malfunctions or
danger to persons.
These operating instructions are to be regarded as part of the device.
The device is only to be sold or passed on together with the operating
instructions.
These operating instructions may be duplicated and distributed to inform
about potential dangers and their prevention.
1.1 Hazard levels for warnings
11.1 Hazard levels for warnings
These operating instructions use the following hazard levels to indicate
potentially hazardous situations and important safety regulations:
DANGER
Indicates an imminently hazardous situation which will result in
death or serious injury if the specified actions are not taken.
Compliance with the instructions is imperative.
WARNING
Indicates a potentially hazardous situation which can result in
death or serious injury if the specified actions are not taken.
Exercise extreme caution while working.
CAUTION
Indicates a potentially hazardous situation which can result in
minor or moderate injury or damage to property if the specified
actions are not taken.
NOTE
A potentially harmful situation can occur and, if not avoided, can
lead to property damage.
1.2 Staff qualifications
11.2 Staff qualifications
The device may only be transported, unpacked, installed, operated,
maintained and otherwise used by suitably qualified, trained and
authorized technical staff.
Only authorized specialists are permitted to install the device, to carry
out a test run and to perform work on the electrical installation.
1.3 Basic safety rules
11.3 Basic safety rules
The safety hazards associated with the device must be assessed again
following installation in the final product.
The locally applicable industrial safety regulations are always to be
observed when working on the device.
Keep the workplace clean and tidy. Untidiness in the work area
increases the risk of accidents.
Note the following when working on the device:
; Do not perform any modifications, additions or conversions on the
device without the approval of ebm-papst.
1.4 Voltage
11.4 Voltage
; Check the device's electrical equipment at regular intervals; see
Chapter 5.2 Safety inspection.
; Replace loose connections and defective cables immediately.
WARNING
Live terminals and connections even with device
switched off
Electric shock
→ Wait five minutes after disconnecting the voltage at all poles
before opening the device.
21.5 Safety and protective features
21.6 Electromagnetic radiation
21.7 Mechanical movement
21.8 Emissions
21.9 Hot surface
21.10 Transport
21.11 Storage
32. INTENDED USE
43. TECHNICAL DATA
43.1 Product drawing
53.2 Nominal data
53.3 Technical description
53.4 Mounting data
53.5 Transport and storage conditions
64. CONNECTION AND STARTUP
64.1 Mechanical connection
64.2 Electrical connection
64.3 Connecting the cables
74.4 Connection diagram
84.5 Checking connections
84.6 Switching on the device
84.7 Switching off the device
85. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES
95.1 Cleaning
95.2 Safety inspection
95.3 Disposal
Item no. 51259-5-9970 · ENU · Change 202174 · Approved 2018-12-27 · Page 1 / 10
ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com

Summary

Safety Regulations and Information

Hazard Levels for Warnings

Explains hazard symbols (DANGER, WARNING, CAUTION, NOTE) for safety communication.

Staff Qualifications

Specifies that only qualified and trained personnel should operate the device.

Basic Safety Rules

Outlines general safety practices, workplace tidiness, and prohibition of modifications.

Voltage Warnings

Warns about live terminals even when switched off and the need to wait before opening.

Safety and Protective Features

Protective Device Requirements

Details DANGER for missing guards and CAUTION for automatic restarts after power failure.

Electromagnetic Radiation

Discusses potential interference and the need for EMC compliance.

Mechanical Movement Hazards

Warns of risks from rotating parts and entanglement of body parts or clothing.

Noise Emissions

Mentions sound pressure levels may exceed 70 dB(A) and the need for hearing protection.

Hot Surface Warning

Caution regarding high temperatures on the electronics housing and burn risk.

Transport and Storage

Guidelines for proper packaging, securing during transport, and dry storage.

Intended Use

Prohibited and Improper Use

Defines the device's intended purpose and lists specific prohibited operations.

Technical Data

Product Drawing and Dimensions

Provides a visual representation of the device with key dimensions in mm.

Nominal Data and Specifications

Lists key electrical and performance specifications like voltage, speed, and power.

Technical Description and Mounting

Details physical attributes, materials, protection class, and mounting data.

Transport and Storage Conditions

Specifies permitted ambient temperatures for transport and storage.

Connection and Startup

Mechanical Connection

Advises on safe handling during unpacking and proper installation.

Electrical Connection and Requirements

Details safety precautions, checks, cable types, and earth resistance for connection.

Connecting Cables

Explains how to connect external leads according to the connection diagram.

Connection Diagram

Illustrates wiring for customer circuits and fan connection with assignments.

Device Operation and Checks

Checking Connections

Steps to ensure secure and correct electrical connections are made.

Switching On the Device

Procedures and safety checks required before powering on the device.

Switching Off the Device

Instructions for switching off for normal operation and for maintenance.

Maintenance, Malfunctions, and Remedies

Common Malfunctions and Causes

Lists common faults like impeller not running, motor not turning, and their possible causes.

Motor;Electronics Overtemperature

Addresses motor overheating issues, including causes like deficient cooling or high ambient temperature.

Cleaning Instructions

Guidelines for cleaning to maintain performance and service life, avoiding damage.

Safety Inspection Schedule

Details checks for protection covers, damage, abnormal noise, and their frequencies.

Disposal Recommendations

Country-Specific Disposal Laws

Emphasizes the need to observe applicable country-specific legal regulations for disposal.

Disassembly Hazards and Procedures

Warns about heavy parts dropping during disassembly and the need for qualified personnel.

Component Recycling Categories

Guides on separating materials like steel, aluminum, plastics, and cables for recycling.

Electronic Scrap Disposal

Directs users to proper procedures for electronic scrap and contacting ebm-papst.

ebm-papst G1G133-DE19-02 Specifications