Eclipse Combustion 210 JIB-F User Manual

WARNING
The burners covered in this Guide are designed to
mix fuel with air and burn the resulting mixture. All
fuel burning devices are capable of producing ex-
plosions and fires when improperly applied, in-
stalled, adjusted, controlled, or maintained. This
Guide will provide information for using these burn-
ers for their limited design purpose. Do not deviate
from any instructions or application limits in this
Guide without written advice from the Eclipse Com-
bustion Division in Rockford, Illinois. Read this en-
tire Guide before attempting to light burners. If you
do not understand any part of the information in this
Guide, contact your local Eclipse representative or
Eclipse Combustion before proceeding further.
Important Notices About Safe Burner Operation
l. Store the burner inside. Exposure to the elements can
damage the burner.
2. Adjustment, maintenance, and troubleshooting of the
mechanical parts of this unit should be done by people
with good mechanical aptitude and experience with com-
bustion equipment.
3. Order replacement parts from Eclipse Combustion
only. Any customer-supplied valves or switches should
carry UL, FM , CSA, and/or CGA approval where appli-
cable.
4. The best safety precaution is an alert and competent
operator. Thoroughly instruct new operators so they
demonstrate an adequate understanding of the equip-
ment and its operation. Regular retraining must be
scheduled to maintain a high degree of proficiency. The
operator must have easy access to this Information Guide
at all times.
• Easy to install and operate.
• Rugged construction for long life in
industrial environments.
• Protection against overheating from
residual oven heat.
• Electronic flame monitoring.
• Two automatic gas shut-off valves.
• Air flow proving switch.
• 100% factory tested and adjusted.
5.0 Trouble-Shooting
Trouble shooting of electrical circuits should be done by qualified plant electricians, tech-
nicians, or engineers experienced in all facets of this type of combustion equipment.
CAUTION
Info 280
10/93
1. On initial start-up, gas line may be filled with air. Repeat ignition
trial several times to purge.
2. No power to ignition transformer or pilot solenoid.
3. Open circuit between ignition transformer and spark plug.
4. Spark plug is dirty or improperly installed.
5. Pilot gas cock screw closed.
6. Insufficient gas pressure at valve train inlet.
1. Pilot set too lean, blows out as main flame comes on.
2. Insufficient gas pressure at valve train inlet.
3. Gas flow misadjusted. See Section 4.0.
1. Burner internals loose, dirty or burned out. If any of these problems
exist, contact your Eclipse representative or the Eclipse factory for
service.
1. Gas flow is misadjusted. See Section 4.0.
2. Air shutter is closed too far.
1. Gas flow is misadjusted. See Section 4.0.
2. Air shutter is open too far.
POSSIBLE CAUSE
PROBLEM
Pilot fails to light.
Main flame is too short at
high fire.
Main flame is too long and
yellow on high fire.
Burner behaves erratically,
does not respond to adjust-
ment.
Main flame fails to light.
6.0 Maintenance
6.1 Motor Lubrication
Oil the blower motor according to the manufac-
turer’s instructions as printed on the motor label.
6.2 UV Scanner Maintenance
Periodically clean the UV scanner lens as described
in the manufacturer’s product literature.
6.3 Ignition Plug and Flame Rod Replacement
Ignition plugs and flame rods wear out over long
periods of normal burner operation. Eclipse recom-
mends that the user keep at least one of each in stock
at all times to prevent nuisance shutdowns.
See Figure 7 for proper ignition plug installation.
Figure 7—Ignition Plug Installation
Spark Gap—
1/16" to 1/8"
2mm to 3mm
Gas
Tube
Ignition
Plug
Insert metal washer(s) here
if necessar
y
to obtain proper
g
ap.
ECLIPSE COMBUSTION
Litho In U.S.A.
ECLIPSE COMBUSTION
236 JIB-G
ECLIPSE INFORMATION GUIDE
JUNIOR INDUSTRIAL BURNERS
Models 210 & 236 “JIB”

Eclipse Combustion 210 JIB-F Specifications

General

Brand	Eclipse Combustion
Model	210 JIB-F
Category	Industrial Equipment
Language	English

Summary

General Safety Warnings

Safe Burner Operation Notices

Applications

Specifications

Inputs

Technical specifications for natural gas or propane vapor inputs, including Btu/hr and kW ratings.

Gas Inlet Pressures

Minimum and maximum gas inlet pressures at the valve train inlet for different burner models.

Electrical Supply

Electrical supply requirements including voltage, phase, and frequency.

Motor Type

Details on the motor type, horsepower, and RPM for each burner model.

Firing Chamber Limits

Draft requirements for the firing chamber and limitations regarding backpressure.

Ambient Temperature Limits

Operating temperature range for ambient conditions.

Materials

Materials used for the burner body, blower housing, impeller, and flame tube.

Models

Table detailing burner models, assembly numbers, flame monitors, and sensor types.

Wiring Diagrams

Eclipse 5605 Wiring

Wiring diagram and terminal locations for the Eclipse 5605 flame monitoring system.

Honeywell RA-890 Wiring

Wiring diagram and terminal locations for the Honeywell RA-890 flame monitoring system.

PCI 7256 BE Wiring

Wiring diagram and terminal locations for the PCI 7256 BE flame monitoring system.

Gas Adjustment Data

Natural Gas Capacity

Graph showing natural gas capacity (Btu/hr) versus gas adjusting screw turns for 210 JIB-F and 236 JIB-G.

Propane Adjustment

Instructions for adjusting gas flow for propane vapor using screw turns or pressure adjustment.

Installation

Burner Inspection

Procedure for inspecting the burner upon uncrating and before installation.

Burner Environment

Guidelines for burner placement, air quality, and access for maintenance.

Burner Mounting

Instructions for mounting the burner, including bolt tightening and orientation.

Burner Piping

Recommendations for gas supply line connection, flexible nipples, and compliance with codes.

General Wiring Suggestions

Advice on electrical supply, connections, safety disconnects, and wiring code compliance.

Start-Up & Adjustment

Initial Setup

Closing gas cocks, turning off the burner switch, and loosening the gas adjusting screw.

Gas Adjusting Screw

Procedure for adjusting the main gas flow using the adjusting screw and referring to capacity graph.

Air Shutter Adjustment

Setting the air shutter opening for 210 JIB-F and 236 JIB-G models.

Pilot Cock Adjustment

Adjusting the pilot gas cock for proper pilot ignition and flame monitoring operation.

Ignition and Flame Monitoring

Starting the blower, energizing flame monitoring, and proving pilot operation.

Final Lock-Down

Locking the air shutter and gas adjusting screw after adjustment and final checks.

Trouble-Shooting

Pilot Fails to Light

Common causes and troubleshooting steps when the pilot fails to ignite.

Main Flame Fails to Light

Possible causes for the main flame not lighting, including pilot issues and gas pressure.

Erratic Burner Behavior

Troubleshooting steps for burners that behave erratically or do not respond to adjustments.

Main Flame Characteristics

Diagnosing and correcting issues with the main flame being too long/yellow or too short.

Maintenance

Motor Lubrication

Instructions for lubricating the blower motor according to manufacturer's guidelines.

UV Scanner Maintenance

Procedure for periodically cleaning the UV scanner lens.

Ignition Plug and Flame Rod Replacement

Recommendation for replacing ignition plugs and flame rods due to wear and tear.