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EG Xcellerex XDUO 2500 - User Manual

EG Xcellerex XDUO 2500
313 pages
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Xcellerex
XDUO 2500 Mixer
Operating Instructions
Original instructions

Table of Contents

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Summary

Introduction to Xcellerex XDUO 2500 Mixer

About This Manual

Details the scope, purpose, and typographical conventions used in the manual.

Important User Information

Critical safety, intended use, and prerequisite information for operating the XDUO 2500 Mixer.

Regulatory Information

Lists directives and standards applicable to the XDUO 2500 Mixer, including manufacturing details.

Abbreviations and Terms

Defines terms and abbreviations used throughout the XDUO 2500 Mixer operating documentation.

Safety Instructions for Xcellerex XDUO 2500 Mixer

Safety Precautions

Covers general, personal, installation, operation, and maintenance safety measures.

System Labels and Warnings

Describes various labels on the system and their meanings for safe operation.

Emergency Procedures

Details procedures for system shutdown, power failure, and restarts.

Interlocks and Security Levels

Explains system interlocks and different user security levels for operation.

Recycling and Hazardous Substances

Provides guidelines for decontamination, disposal, and hazardous substance declaration.

System Description of Xcellerex XDUO 2500 Mixer

Safety Systems Overview

Details the emergency stop functionality and other safety systems.

System Overview and Connectivity

Provides an overview of hardware, options, and connectivity to other systems.

Mixer Vessel Components

Describes the mixer vessel, I/O cabinet, agitators, load cells, and pumps.

XDUO 2500 Mixer Control

Explains automation, control modes, local panel, and data access.

Temperature Control Unit (TCU)

Details the function and applicability of the temperature control unit.

Disposable Components

Information on disposable bag assembly and probe sheath assembly.

User Interface of Xcellerex XDUO 2500 Mixer

General User Interface Description

Provides an overview of the local control panel, home screen, and overall interface structure.

Adjustment and Control Screens

Details screens for system info, time/date, and control modes.

Alarm Screens

Covers alarm overview and configuration screens for system monitoring.

pH and Conductivity Overview Screen

Displays overview of pH and conductivity readings and interlock status.

Detail Screens for Parameters

Describes specific detail screens for agitator, pH, conductivity, and temperature.

Transmitter Offsets and Trend Screens

Covers screens for calibrating transmitter values and viewing process trends.

Installation of Xcellerex XDUO 2500 Mixer

Installation Safety Precautions

Essential safety measures to follow before and during system installation.

Site and Environmental Requirements

Specifies space, floor, electrical power, and environmental conditions for installation.

System Installation Procedures

Covers electrical installation, unpacking, and local control software configuration.

Installing Accessories

Instructions for installing probe support, test tube rack, and optional step ladders.

Connecting the Temperature Control Unit (TCU)

Details connecting the TCU to power, communication, and filling the vessel jacket.

Preparation for XDUO 2500 Mixer Operation

Preparation Safety Precautions

Key safety measures for personal protection and equipment handling during preparation.

Stabilizing the Mixer Vessel

Instructions on using jacking bolts and leveling feet to ensure vessel stability.

Preparing the Disposable Bag

Covers unpacking and installing the disposable bag assembly into the mixer.

Preparing and Installing Probes

Details calibration, preparation, autoclaving, and insertion of pH and temperature probes.

Preparing the Pumps

Instructions on selecting addition lines and installing tubing in the Watson-Marlow pump model.

Operation of Xcellerex XDUO 2500 Mixer

Operational Safety Precautions

Safety guidelines specific to operating the XDUO 2500 Mixer, including substance and hazard warnings.

System Startup and Login Procedures

Covers system startup, local and FlexFactory login, and data logging.

Operating Agitator Motors

Instructions for starting, stopping, and changing the direction of agitator motors.

Pump Preparation and Control

Details changing pump direction and priming Watson-Marlow pumps.

Controlling pH and Temperature

Guides for pH and temperature control in Auto and Manual modes.

Managing Mixer Weight and Adding Contents

Covers taring weight and adding liquid and solid contents to the disposable bag.

Finishing a Batch Run

Procedures for collecting product, removing the disposable bag, and shutting down the system.

Maintenance of Xcellerex XDUO 2500 Mixer

Maintenance Safety Precautions

Critical safety warnings for personnel performing maintenance tasks.

Maintenance and Calibration Schedules

Outlines recommended user and technician maintenance and calibration activities.

Lock-Out; Tag-Out (LOTO) Procedures

Detailed steps for safely turning the instrument off and on using LOTO.

Cleaning and Hardware Maintenance

Covers cleaning procedures, resistance to agents, and hardware checks.

Storage, Moving, and Reinstallation

Guidance on storing, moving, and re-installing the instrument.

Troubleshooting for Xcellerex XDUO 2500 Mixer

Agitation Troubleshooting

Addresses issues with agitator starting, alignment, and drive head rubbing.

Burst Disc and Connectivity Issues

Troubleshooting for leaking burst discs and FlexFactory connection problems.

Local Control Panel and pH Equilibrium

Resolves issues with the local control panel and achieving pH equilibrium.

pH;Conductivity and Pump Issues

Troubleshooting for pH/conductivity readings and pump malfunctions.

Temperature and Weight Monitoring Troubleshooting

Addresses problems with temperature control/monitoring and weight monitoring.

Reference Information for XDUO 2500 Mixer

System Specifications (Jacketed and Non-Jacketed)

Provides detailed technical specifications for both jacketed and non-jacketed models.

SP, CV, and PV Units and Ranges

Lists the units and operational ranges for setpoints, controlled, and process variables.

Pump and TCU Characteristics

Details pump types and TCU requirements, optimization, and coolant specifications.

Temperature Probe Calibration

Instructions for calibrating temperature probes, including adjustment procedures.

Ordering and Safety Declaration Information

Information on ordering products and completing health and safety declaration forms.

EG Xcellerex XDUO 2500 Specifications

General IconGeneral
BrandEG
ModelXcellerex XDUO 2500
CategoryLaboratory Equipment
LanguageEnglish