EasyManua.ls Logo

Ekra E1-II User Manual

Ekra E1-II
116 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
System Manual
E1-II
23.10.08
Semi-automatic screen printer

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Ekra E1-II and is the answer not in the manual?

Ekra E1-II Specifications

General IconGeneral
BrandEkra
ModelE1-II
CategoryPrinter
LanguageEnglish

Summary

Introduction to the EKRA E1-II System

General Information and Manual Overview

Manual overview, hazards, correct use, maintenance, and troubleshooting procedures.

Safety and Accident Prevention

Rules and measures to protect the machine and reduce the risk of operator injury.

Structure of the User's Manual

Details the 8 chapters of the manual and their respective content.

Symbols and Notation

Explanation of symbols used for lists, steps, results, notes, and warnings.

Terminology Used in the Manual

Defines key terms like Print material, Coating, Flooding, PCB, and Substrate.

Machine Delivery and Initial Handling

Instructions for taking delivery, inspecting the machine, and initial transport.

Transport, Commissioning, and Repairs

Guidelines for machine transport, commissioning by technicians, and repair procedures.

Basic Safety Instructions

Essential safety guidelines, including observing the manual and personnel obligations.

Potential Hazards During Operation

Lists potential hazards, emphasizing intended purpose and safe operating conditions.

Proper Use and Liability

Defines the intended use of the machine and outlines liability for incorrect usage.

Warranty and Liability Conditions

Outlines warranty terms and liability exclusions due to improper use or modifications.

Safety Devices and Measures

Details organizational measures, types of safety devices, and their usage.

Lock Bypassing and Safety Device Checks

Procedures for bypassing locks and checking the functionality of safety devices.

Personnel Training and Machine Control

Requirements for personnel training and precautions for machine control.

Electrical Hazards and Safety

Precautions regarding electrical hazards and safe working practices.

Maintenance, Repair, and Troubleshooting

Guidelines for maintenance intervals, safety before work, and repair procedures.

Machine Modifications, Cleaning, and Disposal

Prohibits unauthorized modifications and provides cleaning/disposal instructions.

First Aid Procedures

Provides first aid instructions for contact with machine materials.

Safety and Hazards

General Safety Precautions

EKRA recommends checking all safety devices and switching off voltage for maintenance.

Overview of Safety Devices

Familiarization with machine safety devices including main switch, covers, and E-stop.

Specific Safety Device Functions

Details on emergency-stop, front/table covers, control release, and main switch.

Checking Safety Devices

Procedures for verifying the correct operation of safety devices.

Identified Hazards

Highlights potential hazards and the importance of basic safety instructions.

Other Potential Hazards

Details hazards related to electrical voltage, blocked axles, and solder paste.

System Description

System Overview and Printing Sequence

Provides an overview of the printer, its functions, and the step-by-step printing process.

Machine Components Overview

Identifies key machine components through front view diagrams and descriptions.

Electrical and Pneumatic Equipment

Details electrical control and pneumatic settings with component diagrams.

PC Positioning System (MOPS)

Describes the PC positioning system and its rear view.

Printing Area and Table Components

Illustrates the printing area with cover open and details the printing table.

Squeegee Unit and Blades

Describes the squeegee unit, blades, and pressure setting.

Input/Output Devices: Keypad and Monitor

Explains the operation using the numerical keypad and the function of the monitor.

Technical Data and Specifications

Provides detailed technical parameters for printing, PCB, machine control, and performance.

General Data and Machine Dimensions

Details general specifications like power requirements, consumption, and physical dimensions.

Switching On and Off

Switching On the Machine

Lists requirements and provides step-by-step instructions for powering on the machine.

Switching Off the Machine

Details the procedure for safely shutting down the printer and its computer.

Emergency Stop Procedures

Explains when to use the emergency stop and how to restart the machine.

Operation Procedures

General Operation and Pneumatics

General operational notes, setting pneumatics, and safety warnings.

PCB and Stencil Alignment

Step-by-step instructions for aligning the PCB and the stencil.

Setting Up the Printing Program

Instructions for setting up the printing program via the main menu interface.

Function Activation and Parameter Editing

How to activate/deactivate functions, login, and edit parameter values.

Explanation of Operational Functions

Details various functions like Control, Automatic/Manual, Basic Position, and Print.

Squeegee Adjustment and Settings

Operations for squeegee up/down, stop, vacuum/clamping, and depth adjustment.

Printing Table and Mode Adjustments

Instructions for adjusting the printing table and selecting printing modes.

Printing Mode Specifics

Details sequences for printing modes 1 through 4a.

MOPS (Manual Optical Positioning System)

Explains MOPS functions for position adjustments, Teach, and Measure.

File Management and Service Menu

Operations for managing files (load, save, delete) and accessing the service menu.

Maintenance Procedures

General Maintenance Guidelines

Importance of cleaning, maintenance, and notes on pressure dampers.

Machine Cleaning Schedule

Instructions for cleaning the machine, printing table, squeegee unit, and screen seat.

Three-Month/500-Hour Maintenance

Maintenance for the pneumatic service unit and pneumatic settings.

Annual Maintenance Tasks

Annual maintenance for the machine computer, guideways, bearings, and squeegee guide rail.

Electric and Pneumatic Systems

Electrical Equipment Overview

Identifies electrical components through front view diagrams.

Electrical Control and PC Integration

Details the electrical control system and PC integration with MOPS.

Drive Motors and Sensor Identification

Identifies table drive motor, squeegee drive motor, and safety switches.

Pneumatic Equipment Details

Describes the pneumatic control unit and squeegee pressure gauge.

Electrical Diagrams and Parts List

References electrical/pneumatic diagrams and provides an electrical parts list.

Additional Documentation

Pilz Safety Relay PNOZ e1p Operating Instructions

Provides operating instructions, safety features, and technical details for Pilz PNOZ e1p relay.

Pilz Safety Relay PNOZ e3.1p Operating Instructions

Details operating instructions, safety features, and technical data for Pilz PNOZ e3.1p relay.

Related product manuals