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Ekra E1 - User Manual

Ekra E1
184 pages
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E1 Semi-automatic screen printer
System Manual
30.8.02

Table of Contents

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Summary

Chapter 1 Introduction

General Information

Provides an overview of the E1 semi-automatic screen printer and its system manual.

Safety and Accident Prevention

Highlights the importance of safety rules for machine operation and injury reduction.

User Manual Structure

Details the organization of the 10-chapter user manual.

Documentation Conventions

Explains symbols, terminology, and notation used throughout the manual.

Machine Delivery and Handling

Covers procedures for taking delivery, transport, and initial commissioning of the machine.

Basic Safety Instructions

Outlines fundamental safety guidelines and regulations for machine operation.

User Responsibilities

Defines obligations for both the machine owner and operating personnel.

Operational Hazards and Proper Use

Details potential hazards during operation and defines correct machine usage.

Warranty and Liability

Explains the terms and conditions related to machine warranty and liability.

Safety Regulations and Devices

Covers safety regulations, organizational measures, and essential safety devices.

Using Safety Devices

Describes the application and function of various safety switches and locks.

Safety Device Management

Details procedures for bypassing locks and checking the functionality of safety devices.

Operational Safety Procedures

Covers informal safety measures, personnel training, machine control, and normal operation safety.

Maintenance and Electrical Safety

Addresses electrical hazards and guidelines for maintenance and troubleshooting.

Machine Care and First Aid

Provides instructions for machine modifications, cleaning, disposal, and first aid.

Chapter 2 Safety; Hazards

Safety Precautions

Recommends checks for safety devices before using the E1 semi-automatic printer.

Safety Devices Overview

Introduces the E1 printer's safety devices, including the emergency-stop switch.

Specific Safety Devices

Details the function of the cover, cleaning flap, and safety screen safety devices.

Machine Hazards

Details hazards related to moving parts, squeegees, and flux vapors.

Chapter 3 Description of the Machine

General and Printing Sequence

Describes the printer's capabilities and the step-by-step printing process.

Machine Components Overview

Provides an overview and diagram of the machine's main components.

Electrical and Pneumatic Systems

Details the electrical equipment and the PC positioning system (MOPS).

Settings and Adjustments

Explains snap-off and pneumatic settings for the machine.

Print Area and Table

Describes the print area layout and the adjustable printing table.

Squeegee Unit and Control Desk

Details the squeegee unit mechanics and the functions of the control desk.

Operating Elements and Technical Data

Explains control panel elements and lists the machine's technical specifications.

Chapter 4 Switching On and Off

Switching On Procedure

Step-by-step guide for powering up the E1 semi-automatic screen printer.

Shutdown and Emergency Stop Procedures

Covers standard shutdown, emergency stop activation, and restart procedures.

Chapter 5 Operation

General and Pneumatic Settings

Provides general operational notes and details on setting pneumatic parameters.

PCB and Stencil Alignment

Guides on aligning the PCB and the printing stencil for accurate printing.

Printing Program Setup

Details how to configure printing parameters and set up the printing program.

Down Stop and Table Adjustments

Explains how to set the down stop and adjust the printing table.

Printing Modes

Describes the various screen and stencil printing modes available.

File Management

Covers procedures for saving, loading, and deleting print program files.

Chapter 6 Manual Optical Positioning System

Manual Optical Positioning System Overview

Introduces the MOPS system for precise alignment and positioning.

Chapter 7 Drawings and Mechanical Parts Lists

Assembly, Options, and Accessories

Lists major assemblies, optional components, and accessories with part numbers.

Chapter 8 Electrical and Pneumatic Equipment

Electrical System Components

Details the control cabinet and control desk electrical equipment.

Machine Controls and Switches

Describes snap-off controls, cleaning flap, and cover safety switch.

Drive Motors and Position Sensors

Identifies table drive motors, loading sensors, and squeegee position sensors.

Pneumatic System Components

Details pneumatic equipment including printing nest and service units.

Pressure and Valve Systems

Explains squeegee pressure regulation and valve terminal configurations.

Parts Lists and Drawings

Provides lists of pneumatic and electrical parts, and references electric drawings.

Chapter 9 Maintenance

General Maintenance and Cleaning

Covers general maintenance principles and daily cleaning procedures.

Component Cleaning Procedures

Details cleaning steps for the squeegee unit and printing table.

System Unit Maintenance

Describes maintenance for pneumatic service units and machine casing.

PC MOPS and Guideway Care

Covers PC positioning system maintenance and care for bearings and guideways.

Chapter 10 Vendor Documentation

Ordering Spare Parts

Provides information and address for ordering spare parts.

Vendor Documentation References

Lists relevant documentation from vendors like KEB Antriebstechnik.

Ekra E1 Specifications

General IconGeneral
BrandEkra
ModelE1
CategoryPrinter
LanguageEnglish

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