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elco AEROTOP L 054 User Manual

elco AEROTOP L 054
72 pages
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User Manual
For Authorized Service Technicians
AEROTOP L Air-Water Heat Pump
for outdoor installation
01/2021 no. 420011134100
www.elco.net
en

Questions and Answers:

elco AEROTOP L 054 Specifications

General IconGeneral
Brandelco
ModelAEROTOP L 054
CategoryHeat Pump
LanguageEnglish

Summary

General Information

Intended Use and Safety Guidelines

Provides essential safety precautions for installation, operation, and maintenance of the heat pump.

Warranty Conditions and Exclusions

Details the terms and conditions that may void the heat pump's performance guarantee.

Optimizing Heating for Low Energy Consumption

Guidance on efficient heat pump system operation and energy-saving tips for users.

Safety Instructions and Regulations (Continued)

Further detailed safety precautions for installation, maintenance, and operation.

Disposal and User Training

Guidelines for proper product disposal and essential user training requirements.

Product Description

AEROTOP L Product Features

Highlights key features including high efficiency, quiet operation, and space-saving design.

Technical Specifications and Data

Presents detailed performance data, dimensions, and electrical specifications for the unit.

Refrigerant Type R32 Information

Details on the R32 refrigerant, its characteristics, GWP, and physical properties.

Scope of Delivery and Operating Limits

Lists included items and defines the operational boundaries for cooling and heating.

Installation

Delivery, Handling, and Transport Procedures

Guidelines for safe reception, handling, storage, and unpacking of the heat pump unit.

Unit Storage Guidelines

Recommendations for storing the unit, including temperature and humidity restrictions.

Safe Lifting and Packaging Removal

Detailed instructions and precautions for lifting and removing packaging from the unit.

Unit Positioning and Functional Clearances

Essential considerations for unit placement, technical spaces, and required clearances.

Installation Criteria and Condensate Management

Key installation requirements, including accessibility, safety, and condensate water disposal.

Safety Areas and Functional Distances

Specifications for required clearance zones around the unit for safe operation.

Water Quality Requirements and Checks

Importance of water quality, characteristics, and necessary checks for system longevity.

Frost Protection and Anti-Freeze Solutions

Measures to prevent freezing damage and considerations for using anti-freeze mixtures.

Water Filter Installation and Maintenance

Guidelines for installing and maintaining a water filter to protect the system.

Hydraulic Connections and Flow Rates

Information on hydraulic connections and required minimum/maximum water flow rates.

Modular Configuration Units and Addressing

Setting up units in a modular system and configuring network addresses.

Modular Configuration System Diagram

Visual representation of interconnected units in a modular system.

Pump Systems and Pre-Operation Sequence

Configuration for pump systems and critical steps before starting unit operation.

Electrical Connections

General Electrical Connection Notes and Safety

Essential guidelines for qualified personnel, safety, and regulatory compliance for electrical work.

Power Input and Remote Control Setup

Proper power cable management and enabling the remote ON-OFF function.

Device Inputs, Outputs, and Signals

Description of alarm signals, compressor status, and control for external devices.

Customer Wiring Connections

Diagrams and instructions for making external wiring connections to the unit.

Digital Display Configuration Settings

Explanation of DIP switch settings for unit configuration and addressing.

Unit and Controller Addressing Procedures

Methods for assigning addresses to units and controllers in various configurations.

Device Addressing Network Wiring Diagram

Wiring diagram illustrating the connection of multiple units in a network for addressing.

Modbus Communication

Modbus Communication: General Notes and Enabling

Introduction to Modbus, enabling communication, and specifications for RS-485.

Modbus Function Codes and Data Mapping

Table of Modbus function codes and register addresses for data access.

Modbus Addresses for Reading and Writing Data

Detailed list of Modbus addresses for various operational parameters.

Query Status and Error Information

Register addresses for monitoring unit status, alarms, and errors via Modbus.

Modbus Fault Codes and BMS Reading

Reference for Modbus fault codes and their decimal equivalents for BMS integration.

Start-up Procedures

Start-up: General Notes and Preliminary Checks

Essential guidelines for qualified technicians and initial checks before unit start-up.

Pre-Operation Circuit Checks

Detailed checks for cooling, hydraulic, voltage, and electric circuits before operation.

Compressor Operation and Control Checks

Procedures for checking compressor casing heater, remote controls, and scroll compressor operation.

Water Flow and Load Operation Checks

Verifying water flow rate, pressure drops, and unit behavior in modular systems.

Preliminary Checks: Unit Power Supply OFF

Comprehensive checklist for safety and installation verification before powering the unit ON.

Preliminary Checks: Unit Power Supply ON

Checklist for verifying correct operation and parameters after the unit is powered ON.

Adjustments

Adjustments: General Notes and Interface Controls

Overview of the control interface, buttons, and basic operations like unlock and switch ON/OFF.

Interface Indicators and Status Icons

Explanation of various icons and indicators displayed on the unit's control interface.

Menu Structure Overview

Navigational guide to accessing different menus, including User, Project, and Service menus.

User Menu Options and Queries

Accessing user settings, querying unit status, and setting timers.

General Settings and Screen Lockout

Adjusting basic settings, locking the screen, and accessing slave controller menus.

Setting Operating Mode and Temperature

Step-by-step guide for selecting the operating mode and adjusting temperature setpoints.

Querying Unit Data in Networked Systems

Procedure for retrieving status and temperature data from networked units.

Operating Parameter Selection: Timer Functions

Configuration of daily and weekly timers for automated unit operation.

Operating Parameter Selection: Weekly Timers and Date/Time

Setting up weekly schedules and synchronizing the unit's date and time.

Operating Parameter Selection: Silent Mode and Setpoints

Configuring silent operation modes and enabling a second temperature setpoint.

Operating Parameter Selection: Temperature Compensation

Adjusting temperature compensation settings for optimal cooling and heating performance.

Operating Parameter Selection: Auxiliary Heater Control

Controlling the auxiliary heater and setting forced heat options.

Operating Parameter Selection: Pump Control

Configuring inverter pump operation and selecting addresses for pump converter control.

Troubleshooting

Troubleshooting: General Notes and Alarm Reset

Basic troubleshooting steps, including alarm reset procedures and master unit issues.

Master Unit Issues and Temperature Sensor Diagnostics

Troubleshooting master unit failures and identifying faulty temperature sensors.

Troubleshooting: Status Display Interpretation

Guide to accessing and understanding unit status codes displayed on the interface.

Troubleshooting: EEPROM, Communication, and Probe Errors

Diagnosis and resolution for errors related to EEPROM, communication, and temperature probes.

Troubleshooting: Compressor, Module, and Antifreeze Errors

Diagnosis and resolution for errors involving compressors, modules, and antifreeze protection.

Troubleshooting: Evaporator, IPM, Fan, and Voltage Errors

Diagnosis and resolution for errors related to evaporator pressure, IPM, fans, and voltage.

Troubleshooting: Protection, Bus Voltage, and Phase Errors

Diagnosis and resolution for errors concerning protection, bus voltage, and phase sequence.

Maintenance

Maintenance: Safety Warnings for R32 Gas Appliances

Critical safety precautions for working with flammable R32 refrigerant.

Work Area Safety and Refrigerant Checks

Ensuring a safe work environment and verifying refrigerant presence before maintenance.

Fire Safety Measures and Ventilation Requirements

Guidelines on fire extinguishers, ignition sources, and ensuring adequate ventilation.

Electrical Safety and Intrinsically Safe Component Checks

Safety checks for electrical devices and procedures for intrinsically safe components.

Leak Detection Methods and Safe Refrigerant Handling

Acceptable leak detection methods and procedures for safe refrigerant recovery and charging.

Dismantling, Labelling, and Refrigerant Recovery

Procedures for safe dismantling, equipment labelling, and refrigerant recovery.

General Maintenance Notes and Intervention Frequency

Recommended maintenance tasks, frequency, and factors affecting it.

Cleaning Procedures: Air Heat Exchanger

Instructions for cleaning the air heat exchanger to ensure optimal heat transfer.

Maintenance Log and Scheduling

Importance of maintaining a logbook for tracking interventions and planning maintenance.

Shut Down Procedures for Extended Inactivity

Steps for safely shutting down the unit during periods of inactivity.

Safety Valve Replacement Procedure

Instructions for identifying and replacing the safety valve in the refrigerant circuit.

Decommissioning and WEEE Disposal Information

Procedures for safely decommissioning the unit and disposing of waste electrical equipment.

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