Elcon TC 2500W PFC - User Manual

2500W HF/PFC Battery Charger
Advantages
1. Internal integrated PFC, no pollution to electric network,
avoid shocking on electric network from heavy current.
2. Wide input voltage range AC85V~AC265V available for
worldwide requirements, convenient for electric-network
fluctuation and vehicles exportation.
3. High with 93% above efficiency while only about 80%
efficiency the traditional chargers can meet.
4. Intelligent temperature compensation function in the
charging process, preventing the damage to battery caused
by charge-off or charge due, greatly extending the lifespan
of the battery.
5. Fully-sealed and water-proof, protection class IP46.
Shock resistance treatment made inside makes
vibration-proof level up to SAEJ1378 that can fully meet the
standard of automobile appliance usage.
6. Available for various kinds batteries like lead-acid,
LiFePO4 battery etc., Flexible and programmable of the
charging mode and preset in 10 unique algorithms.
Equipped with CAN communication interface to realize
real-time communication with BMS.
Specification
Technical Target
AC Input Voltage Range AC85V~AC265V
AC Input Frequency 45~65 Hz
AC Power Factor ≥0.98
Full Load Efficiency ≥93％
Mechanical Shock &
Vibration Resistance Level
Conformance to
SAEJ1378 Standard
Environmental Enclosure IP46
Operating Temperature -40℃～+55℃
Storage Temperature -40℃～+100℃
Mechanical
Dimensions(mm)
352(L)×195(W)×139(H)
Net Weight 7.07kg
LED Indicator
Red-Green flash
(one second interval)
Battery Disconnected
Red flash
(three seconds
interval)
Repair Battery
Red flash
(one second interval)
<80% Charge Indicator
Yellow flash
(one second interval)
>80% Charge Indicator
Green flash
(one second interval)
100% Charge Indicator
Protection Features
1. Thermal Self-Protection: When the internal temperature
of the charger exceeds 75℃, the charging current will
reduce automatically. If exceeds 85℃, the charger will
shutdown protectively. When the internal temperature drops,
it will resume charging automatically.
2. Short-circuit Protection: When the charger encounters
unexpected short circuit across the output, charging will
automatically stop. When fault removes, the charger will
Spec
Model
Output
Voltage
-Nominal
Output
Voltage
-Maximum
Output
Current
-Maximum
TCCH-48-35 48V 66V 35A
TCCH-60-30 60V 83V 30A
TCCH-72-25 72V 96V 25A
TCCH-84-21 84V 112V 21A
TCCH-96-18 96V 130V 18A
TCCH-108-16 108V 145V 16A
TCCH-120-15 120V 168V 15A
TCCH-144-12 144V 192V 12A
TCCH-156-11 156V 208V 11A
TCCH-168-10 168V 234V 10A
TCCH-180-09 180V 243V 9A
TCCH-192-09 192V 258V 9A
TCCH-216-08 216V 290V 8A
TCCH-288-06 288V 389V 6A
TCCH-312-5.5 312V 417V 5.5A
ElCon TCCH PFC Charger www.evcomponents.com

Summary

Product Advantages

Product Specifications

Technical Targets

LED Indicator Status

Protection Features

Thermal Self-Protection

Limits charging current above 75°C and shuts down above 85°C, resuming when cool.

Short-circuit Protection

Automatically stops charging during an output short circuit, resumes when fault is cleared.

Alarm Indicators

Charging Curve Selection

Installation and Safety Instructions

Ventilation and Placement

Install vertically with fins up, ensuring 10cm clearance and avoiding heat sources.

Electrical Connections

Ensure consistent supply voltage, use a grounded 3-prong plug, and adequate extension cords.

Battery Cable Considerations

Minimize voltage drop (<1%) and ensure wire diameter matches output current.

Thermal Compensation Probe Placement

Place probe in the hottest battery area, typically between batteries near the pack center.

Safety Precautions

Unplug if damaged, do not attempt self-service, and avoid walking on power cords.

Installation Dimensions

Elcon TC 2500W PFC Specifications

General

Brand	Elcon
Model	TC 2500W PFC
Category	Battery Charger
Language	English