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IC4 4825 FFS
Electrolux IC4 4825 FFS User Manual
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Service manual
IC4 4819 - 4825 - 4832 FFS
Feeder Ironer Folder & Stacker
0410201
1/GB
43.2015
2
Table of Contents
Table of Contents
3
Service 2 Technical Characteristics Manual
11
Label of Energetic Performances
13
Sound Level
13
Weighted Sound Pressure Level in Db
13
Technical Characteristics
14
3 Description of the Machine Manual
17
Description of the Machine
17
Description
19
Safety Devices
24
Accessibility
24
Emergency Stop
24
Restarting the Machine
24
Feeding Safety Device
24
Power Supply Failure
24
Protection of Motors
24
Heating Safety Device
24
Gas Heating
24
Service 10 Installation Manual
27
Installation
29
List of Accessories Provided with each Machine
29
Working Place Lighting
29
Mechanical Installation
31
Preparation of the Ground and Machine
31
Electrical Safety Device
31
Levelling the Machine
31
Ironer Electricity Power Supply
32
Connection Diagrams for the Control Circuit Power Supply
34
Condensate Connection DN 10
38
Steam and Condensate Connections
38
Steam Connection DN 20
38
Condensate Connection
39
Safety Valve Connections
39
Gas Connection
40
Gas Supply DN 20
40
Testing Pressures
42
Changing to a Gas in the same Family
42
Changing to a Gas in a Different Family
42
Adjustment and Checking of the Outlet Pressure
43
Legend of Symbols Used
44
Table of Correspondences - Ironer 1,9 M
45
Table of Correspondences - Ironer 2,5 M
45
Table of Correspondences - Ironer 3,2 M
46
Connection of the Ironer Evacuation System
47
Fresh Air Inlet
47
Evacuation Duct
47
Electric, Steam Heating Specifi Cations
48
Gas Heating Specifi Cations
48
Values of the Adjustment of Safety Pressure Switch
48
Evacuation System if Several Ironers Are Connected to a Common Evacuation Duct
50
Connection of the Stacker
51
Air Compressor
52
Compressed Air Connection
52
Explanation of Washing Symbols
53
11 Preventive Maintenance Manual
57
Preventive Maintenance
57
Motors
59
Bearings
59
Cylinder
59
Maintenance
60
Daily
61
Weekly
61
Monthly
61
Every Six Months
61
Operation
61
Every Year
63
Every Three Year
63
20 Operation Manual
67
Synoptic Diagram
69
Feeding
69
Longitudinal Folding
69
Safety of Cross Folding
70
Cross Folding
70
Stacker
70
Control Unit
73
Power Supply
81
ELECTROLUX ITS Screens
109
Manual
115
Electrolux Its
117
Diagram of Electrolux ITS Menus
118
Screen: ELECTROLUX ITS
120
Screen: EMERGENCY STOP
120
Screen: ENERGY SAVING MODE
121
State of Buttons
121
Menu: START MACHINE
122
Description of «START MACHINE
122
Screen: DIAMMS MODE
124
Screen: MANUAL MODE
126
Screen: STOP REQUEST
128
Screen: COOLING
128
Screen: RESTART
129
Screen: SELECT DRY PROGRAM
130
Screen: Start a Dry Program in «DIAMMS MODE
131
Screen: Start a Dry Program in «MANUAL MODE
131
Screen: FOLDS TABLE CHOICE
132
Menu: OPTIONS MENU
133
Description of «OPTION MENU
133
Screen: OPTIONS MENU
136
Screen: NUMERIC KEYBOARD
137
Screen: BASIC SETTINGS
138
Screen: SET FOLDS TABLE
142
Screen: ADVANCED SETTINGS
144
Screen: MACHINE CONFIGURATION
146
Screen: MACHINE TIMERS SETTING
150
Screen: PARAMETERS RECOVERING
152
Screen: MAINTENANCE ALERT
154
Screen: STATISTICS
156
Screen: ABSOLUTE / MONTHLY / DAILY STATISTICS
158
Service 23 Ventilation and Motion of the Machine Manual
179
Ventilation and Motion of the Machine
179
Description
181
Operation
182
Repair
185
Replacement of the M1 Back-Geread Motor
185
Replacement of the M2 Fan Motor
189
Replacement of the M12 Fan Motor
191
Replacement of the KM1 and KM2 Contactors
191
Replacement of the A0 Converter
191
Service 24 Electric Heating Manual
193
Electric Heating
193
Description
195
Operation
197
Repair
199
Replacement of the Heating Elements
199
Replacement of the B126, B127, B128 Temperature Sensors, the B3 Safety Thermostat and the F2 Thermal Fuse
199
Replacement of the KM6, KM7 and KM8 Contactors
199
Service 25 Gas Heating Manual
201
Description
203
Operation_Standard Machine
205
Operation_Australia Machine
207
Repair
211
Replacement of the Y1/Y2 (Y3/Y4) Gas Electrovalve
211
Adjustment and Checking of the Outlet Gas Pressure
211
Replacement of the E1/E2 Electrode
213
Replacement of the A9 Igniter
215
Replacement of the KA90 Relay
215
Replacement of the Pressostat Gas B1
215
Replacement of the A13 Gas Igniter
219
Replacement of the KA13 and KA14 Relays
219
Replacement of the KA2, KA10, KA11 and KA12 Relays
219
Replacement of the Fl Ame Control Box A12
221
Replacement of the E3 Electrode
221
Replacement of the B126, B127, B128 Temperature Sensors, the B3 Safety Thermostat and the F2 Thermal Fuse
221
Service 26 Steam Heating Manual
223
Steam Heating
223
Description
225
Operation
226
Repair
229
Replacement of the Temperature Sensor
229
Replacement of the Steam Turning Joint
229
DIAMMS System
231
Feeding: Vacuum System
237
Service 29 Feeding: Smoothing System Manual
245
Feeding: Smoothing System
245
Description
247
Repair
251
Replacement of the M713 & M714 Motors
251
Adjustment of the Belt
253
Replacement of the DP73 Sensor
255
Service 30 Feeding: Motion Manual
257
Feeding: Motion
257
Description
259
Spacing Clamps
259
Advance/Return Clamps
259
Repair
263
Replacement of the FC73 and FC75 «Advance/Return Clamps» Limit Switch
263
Replacement of the FC71 and FC72 «Spacing Clamps» Limit Switch
263
Replacement of the P1 Potentiometer
263
Replacement of the M715 Back-Geared Motor «Advance/Return Clamps
265
Replacement of the M723 Motor «Spacing Clamps
265
Service 31 Feeding: Clamps System Manual
269
Feeding: Clamps System
269
Description
271
Repair
275
Replacement of the E2 and E3 Electromagnets
275
Replacement of the DP71 and DP72 Detectors
277
Replacement of the FC74 Limit Switch
277
Service 32 Longitudinal Folding: Plivit Manual
279
Longitudinal Folding: PLIVIT
279
Description
281
Operation
282
Cross Folding
282
Adjustment of the Folding Table
284
Create a New Dry Program
286
Repair
291
Replacement of the DP6 Photocell
291
Replacement of the DP7 Photocell
291
Replacement of the DP3, DP4, DP5 and DP22 Inductive Detectors
293
Replacement of the DP1 Inductive Detector
293
Replacement of the M4 Back-Geared Motor
295
Replacement of the KM10, KM11 Contactors and the KA9 Relay
295
Replacement of the E1 Clutch
295
Service 33 Cross Folding Manual
297
Description
299
Repair
305
Replacement of the DP23, DP24, DP25, DP26, DP27 and DP28 Detectors
305
Replacement of the V1 Jack
307
Replacement of the V2 and V3 Jacks
307
Replacement of the M7 Back-Geared Motor
309
Replacement of the FC510 Switch
311
Replacement of the KM12 Contactor
311
Replacement of the Air Pilot Valve and the Pneumatic Block
311
Compressed Air System
311
Service 34 Compressed Air System Manual
313
Description
315
Operation
316
A11_Pneumatic Block
318
Receipt Tray
319
Repair
320
Replacement of the Pressostat
320
Replacement of the Pneumatic Block
320
Replacement of the Air Pilot Valves
321
Service 36 Electrostatic Bar Manual
331
Electrostatic Bar
331
Description
333
Operation
334
Repair
336
Replacement of the Generator
336
Replacement of the Electrostatic Bar
337
Description
341
Operation
342
Repair
345
Replacement of the DP41 and DP42 Photocell
345
Replacement of the KM13, KM14 and KM15 Contactors
345
Replacement of the DP43 Inductive Detector
345
Replacement of the M8 Back-Geared Motor
347
Replacement of the M9 Back-Geared Motor
347
Replacement of the M10 Back-Geared Motor
347
Service 51 Troubleshooting Manual
349
Troubleshooting
349
General Information about Troubleshooting
351
Measures
351
Display Principle for an Anomaly Message
352
Anomalies with no Error Codes
352
Anomalies with Error Codes
352
List of Errors with Appropriate Error Messages
354
Emerg. Stop Active
356
Lack of Compressed Air
356
Gas Pressure Failure
357
Gas Ignition Error
357
Main Transmission Error
358
Length Folding Error
359
Folding Measure Error
359
Length Folding Error
360
Cross Fold 1 Jammed
360
Cross Fold 2 or 3 Jammed
361
Jam at Cross Fold Exit
361
Stacker Error
362
Thermic Fuse Fault
362
Exhausting Failure
363
Heating Error
363
Com Failure
364
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Electrolux IC4 4825 FFS Specifications
General
Brand
Electrolux
Model
IC4 4825 FFS
Category
Folding Machines
Language
English
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