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Electrolux IC4 4825 FFS - User Manual

Electrolux IC4 4825 FFS
368 pages
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Service manual
IC4 4819 - 4825 - 4832 FFS
Feeder Ironer Folder & Stacker
04102011/GB
43.2015

Table of Contents

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Summary

Safety

General Safety Precautions

General safety rules and precautions for machine installation and use.

Electrical Safety

Rules for safe electrical installation and connection of the machine.

Personal Safety Guidelines

Guidelines for personal safety during machine operation and maintenance.

Operational Safety Measures

Safety measures to follow when the machine can operate without protective casing.

Maintenance Safety Procedures

Steps for safely performing maintenance and repair work on the machine.

Description of the Machine

Machine Overview and Features

General description of the machine's capacity, heating types, functions, and speed.

Microprocessor Control and Interface

Details on the microprocessor control unit, display, and safety interlocks.

Machine Safety Devices

Explanation of various safety devices integrated into the machine for protection.

Installation

Mechanical Installation Requirements

Guidelines for installing the machine on a level surface and maintaining clearance.

Electrical Safety and Earthing

Mandatory earthing requirements and procedures for levelling the machine.

Power Supply and Connection

Cautions and safety notes regarding the machine's electrical power supply and connections.

Electrical Connection Diagrams

Diagrams showing the connection of the main power supply and circuit breakers.

Steam and Condensate Connections

Instructions for connecting steam supply and condensate return lines.

Gas Connection and Pressure

Instructions for connecting gas supply, filters, and pressure adjustments.

Gas Pressure Testing and Adjustment

Procedures for adjusting gas outlet pressure and changing gas types.

Gas Leak Test and Operational Check

Procedures for performing a gas leak test and final check-out after installation.

Evacuation System Requirements

Requirements for fresh air inlet and evacuation duct installation, including insulation.

Preventive Maintenance

Machine Maintenance Schedule

Recommended daily, weekly, monthly, and bi-annual maintenance tasks.

Annual and Three-Year Maintenance Tasks

Specific maintenance tasks recommended for yearly and three-yearly intervals.

Control Unit

Control Unit Board Designations

List of control unit boards (A1-A10) and their primary functions.

A1_BASE Board Connector Details

Detailed pin assignments for connectors on the A1_BASE board.

A3_DISPLAY Board Details

Diagram and pin assignments for the A3_DISPLAY board.

A4_PLIVIT Board Details

Diagram and pin assignments for the A4_PLIVIT board.

A5_CROSS Board Details

Diagram and pin assignments for the A5_CROSS board.

ELECTROLUX ITS Screens

ELECTROLUX ITS System Overview

Introduction to the ELECTROLUX ITS system and its main interface.

Electrolux ITS Menu Navigation

Flowchart illustrating the navigation and structure of the ELECTROLUX ITS menus.

Screen: EMERGENCY STOP

Explanation of the emergency stop screen and procedure for releasing it.

Screen: DIAMMS MODE

Description of the DIAMMS mode, including temperature, speed, and moisture display.

Screen: MANUAL MODE

Explanation of the MANUAL MODE for adjusting temperature and ironing speed.

Screen: STOP REQUEST

Procedure for stopping the machine and accessing the options menu.

Screen: SELECT DRY PROGRAM

Interface for selecting dry programs from a list for modification or execution.

Screen: FOLDS TABLE CHOICE

Interface for selecting fold tables for longitudinal folding adjustments.

Screen: BASIC SETTINGS

Interface for controlling and changing basic machine parameters.

Screen: MACHINE CONFIGURATION

Interface for adjusting various machine parameters like fold limits and PCB activation.

Screen: MACHINE TIMERS SETTING

Interface for adjusting various timers for machine operations.

Screen: PARAMETERS RECOVERING

Procedure for recovering machine settings when replacing electric boards.

Screen: MAINTENANCE ALERT

Setting for maintenance alerts based on operating time.

Screen: PROGRAMMING Options

Menu for creating, modifying, or deleting dry programs.

Screen: PROGRAM EDITION

Interface for creating a new dry program by setting parameters.

Electric Heating

Overheating Conditions and Protection

Conditions for overheating detection and use of thermal fuse and safety thermostat.

Gas Heating

Outlet Gas Pressure Adjustment

Steps for adjusting and checking the gas outlet pressure using a manometer.

Longitudinal Folding: PLIVIT

Cross Folding

Troubleshooting

General Troubleshooting Information

Introduction to troubleshooting, including precautions and measures.

Anomaly Message Display

How anomaly messages (with or without error codes) are displayed on the screen.

List of Errors and Solutions

Comprehensive list of error messages with their corresponding causes and solutions.

EMERGENCY STOP ACTIVE Error

Troubleshooting steps for the EMERGENCY STOP ACTIVE error message.

LACK OF COMPRESSED AIR Error

Troubleshooting steps for errors related to insufficient compressed air.

GAS PRESSURE FAILURE Error

Troubleshooting steps for gas pressure failure errors.

GAS IGNITION ERROR

Troubleshooting steps for gas ignition errors, checking burner and electrodes.

OVERHEAT DETECTION Error

Troubleshooting steps for overheating detection errors.

MAIN TRANSMISSION ERROR

Troubleshooting steps for errors related to the main transmission system.

LENGTH FOLDING ERROR

Troubleshooting steps for errors related to length detection in longitudinal folding.

FOLDING MEASURE ERROR

Troubleshooting steps for errors in folding measurement detection.

CROSS FOLD 1 JAMMED Error

Troubleshooting steps for linen jamming in the first cross fold.

CROSS FOLD 2 OR 3 JAMMED Error

Troubleshooting steps for linen jamming in the second or third cross fold.

STACKER ERROR

Troubleshooting steps for detected errors in the stacker's operation.

THERMIC FUSE FAULT

Troubleshooting steps for thermic fuse faults due to overheating.

HEATING ERROR

Troubleshooting steps for errors where contactors remain stuck despite heating stopping.

COM FAILURE Error

Troubleshooting steps for communication defaults between boards.

Summary

Safety

General Safety Precautions

General safety rules and precautions for machine installation and use.

Electrical Safety

Rules for safe electrical installation and connection of the machine.

Personal Safety Guidelines

Guidelines for personal safety during machine operation and maintenance.

Operational Safety Measures

Safety measures to follow when the machine can operate without protective casing.

Maintenance Safety Procedures

Steps for safely performing maintenance and repair work on the machine.

Description of the Machine

Machine Overview and Features

General description of the machine's capacity, heating types, functions, and speed.

Microprocessor Control and Interface

Details on the microprocessor control unit, display, and safety interlocks.

Machine Safety Devices

Explanation of various safety devices integrated into the machine for protection.

Installation

Mechanical Installation Requirements

Guidelines for installing the machine on a level surface and maintaining clearance.

Electrical Safety and Earthing

Mandatory earthing requirements and procedures for levelling the machine.

Power Supply and Connection

Cautions and safety notes regarding the machine's electrical power supply and connections.

Electrical Connection Diagrams

Diagrams showing the connection of the main power supply and circuit breakers.

Steam and Condensate Connections

Instructions for connecting steam supply and condensate return lines.

Gas Connection and Pressure

Instructions for connecting gas supply, filters, and pressure adjustments.

Gas Pressure Testing and Adjustment

Procedures for adjusting gas outlet pressure and changing gas types.

Gas Leak Test and Operational Check

Procedures for performing a gas leak test and final check-out after installation.

Evacuation System Requirements

Requirements for fresh air inlet and evacuation duct installation, including insulation.

Preventive Maintenance

Machine Maintenance Schedule

Recommended daily, weekly, monthly, and bi-annual maintenance tasks.

Annual and Three-Year Maintenance Tasks

Specific maintenance tasks recommended for yearly and three-yearly intervals.

Control Unit

Control Unit Board Designations

List of control unit boards (A1-A10) and their primary functions.

A1_BASE Board Connector Details

Detailed pin assignments for connectors on the A1_BASE board.

A3_DISPLAY Board Details

Diagram and pin assignments for the A3_DISPLAY board.

A4_PLIVIT Board Details

Diagram and pin assignments for the A4_PLIVIT board.

A5_CROSS Board Details

Diagram and pin assignments for the A5_CROSS board.

ELECTROLUX ITS Screens

ELECTROLUX ITS System Overview

Introduction to the ELECTROLUX ITS system and its main interface.

Electrolux ITS Menu Navigation

Flowchart illustrating the navigation and structure of the ELECTROLUX ITS menus.

Screen: EMERGENCY STOP

Explanation of the emergency stop screen and procedure for releasing it.

Screen: DIAMMS MODE

Description of the DIAMMS mode, including temperature, speed, and moisture display.

Screen: MANUAL MODE

Explanation of the MANUAL MODE for adjusting temperature and ironing speed.

Screen: STOP REQUEST

Procedure for stopping the machine and accessing the options menu.

Screen: SELECT DRY PROGRAM

Interface for selecting dry programs from a list for modification or execution.

Screen: FOLDS TABLE CHOICE

Interface for selecting fold tables for longitudinal folding adjustments.

Screen: BASIC SETTINGS

Interface for controlling and changing basic machine parameters.

Screen: MACHINE CONFIGURATION

Interface for adjusting various machine parameters like fold limits and PCB activation.

Screen: MACHINE TIMERS SETTING

Interface for adjusting various timers for machine operations.

Screen: PARAMETERS RECOVERING

Procedure for recovering machine settings when replacing electric boards.

Screen: MAINTENANCE ALERT

Setting for maintenance alerts based on operating time.

Screen: PROGRAMMING Options

Menu for creating, modifying, or deleting dry programs.

Screen: PROGRAM EDITION

Interface for creating a new dry program by setting parameters.

Electric Heating

Overheating Conditions and Protection

Conditions for overheating detection and use of thermal fuse and safety thermostat.

Gas Heating

Outlet Gas Pressure Adjustment

Steps for adjusting and checking the gas outlet pressure using a manometer.

Longitudinal Folding: PLIVIT

Cross Folding

Troubleshooting

General Troubleshooting Information

Introduction to troubleshooting, including precautions and measures.

Anomaly Message Display

How anomaly messages (with or without error codes) are displayed on the screen.

List of Errors and Solutions

Comprehensive list of error messages with their corresponding causes and solutions.

EMERGENCY STOP ACTIVE Error

Troubleshooting steps for the EMERGENCY STOP ACTIVE error message.

LACK OF COMPRESSED AIR Error

Troubleshooting steps for errors related to insufficient compressed air.

GAS PRESSURE FAILURE Error

Troubleshooting steps for gas pressure failure errors.

GAS IGNITION ERROR

Troubleshooting steps for gas ignition errors, checking burner and electrodes.

OVERHEAT DETECTION Error

Troubleshooting steps for overheating detection errors.

MAIN TRANSMISSION ERROR

Troubleshooting steps for errors related to the main transmission system.

LENGTH FOLDING ERROR

Troubleshooting steps for errors related to length detection in longitudinal folding.

FOLDING MEASURE ERROR

Troubleshooting steps for errors in folding measurement detection.

CROSS FOLD 1 JAMMED Error

Troubleshooting steps for linen jamming in the first cross fold.

CROSS FOLD 2 OR 3 JAMMED Error

Troubleshooting steps for linen jamming in the second or third cross fold.

STACKER ERROR

Troubleshooting steps for detected errors in the stacker's operation.

THERMIC FUSE FAULT

Troubleshooting steps for thermic fuse faults due to overheating.

HEATING ERROR

Troubleshooting steps for errors where contactors remain stuck despite heating stopping.

COM FAILURE Error

Troubleshooting steps for communication defaults between boards.

Electrolux IC4 4825 FFS Specifications

General IconGeneral
BrandElectrolux
ModelIC4 4825 FFS
CategoryFolding Machines
LanguageEnglish

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