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Electronics Almen Gage TSP-3 - User Manual

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IM0085 2021-02
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for the Electronics Inc. #2 Almen Gage and Almen Gage Jr
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US Patent 5,780,714 • US Patent 6,289,713 B1
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Summary

Almen Gage Calibration Kit Information

Description and Requirements

Introduction, purpose, standards, and environmental conditions for the calibration kit.

Equipment Included

List of components included in the Almen Gage calibration kit.

TSP-3 Almen Gage Construction Details

SAE J442 Specification Compliance

Physical dimensions and tolerances of the TSP-3 Almen Gage per SAE J442.

TSP-3 Almen Gage Calibration - Initial Checks

Indicator and Post Inspection

Checks for indicator movement, tip condition, and post wear.

Ball and Post Position Measurement

Verifying ball and post placement using the 9-hole template.

TSP-3 Almen Gage Calibration - Ball Checks

Minimum Ball Height Verification

Ensuring ball heights meet the minimum requirement of 2.00 mm.

Ball Plane Flatness Verification

Checking the flatness of the ball plane using a feeler gage.

TSP-3 Almen Gage Calibration - Readings

Indicator Battery and Spindle Position

Checking indicator battery status and setting the initial spindle position.

As Found Step Block Readings

Recording initial calibration measurements using step blocks.

TSP-3 Almen Gage Calibration - Post-Procedure

As Returned Step Block Readings

Recording readings after any necessary adjustments are made.

Curved Check Block Use

Using the curved block for weekly checks of gage functionality.

Calibration Paperwork and Labeling

Completing calibration forms and applying inspection decals.

Almen Gage Jr Calibration - Initial Checks

Indicator and Post Inspection

Checks for indicator, tip, ball condition, and post wear for the Jr model.

Ball Condition and Post Condition

Inspecting ball strength and post wear for the Almen Gage Jr.

Almen Gage Jr Calibration - Ball Checks

Ball and Post Position Measurement

Verifying ball and post placement for the Almen Gage Jr.

Minimum Ball Height Verification

Ensuring ball heights meet minimum requirements for the Jr model.

Almen Gage Jr Calibration - Readings

Ball Plane Flatness Check

Checking ball plane flatness for the Almen Gage Jr.

As Found Readings and Spindle Position

Recording initial Jr readings and setting the spindle position.

Step Block Readings

Measuring Jr indicator accuracy using step blocks.

Almen Gage Jr Calibration - Post-Procedure

As Returned Step Block Readings

Recording readings after adjustments for the Almen Gage Jr.

Flat Check Block Use

Using the flat check block for Almen Gage Jr checks.

Calibration Paperwork and Labeling

Documenting the Almen Gage Jr calibration process.

Replacement Parts

TSP-3 Almen Gage Parts

List of available replacement parts for the TSP-3 Almen Gage.

TSP-Jr Almen Gage Parts

List of available replacement parts for the TSP-Jr Almen Gage.

Calibration Kit Parts

List of available replacement parts for the calibration kit components.

Calibration Services and Support

Calibration Services Information

Details on re-calibration frequency and the process for service.

Contacting Electronics Inc.

Support and contact information for Electronics Inc.

Electronics Almen Gage TSP-3 Specifications

General IconGeneral
ApplicationMeasuring the intensity of shot peening
Resolution0.0001 inches
DisplayLCD
Power SupplyBattery
Operating Temperature32° to 122°F (0° to 50°C)