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Elettronica Santerno SINUS K User Manual

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15P0095B2
SINUS K
FULL DIGITAL INVERTER
USER MANUAL
-Installation Instructions-
Updated 13/04/07
R. 07
Elettronica Santerno S.p.A.
Via G. Di Vittorio, 3 - 40020 Casalfiumanese (Bo) Italy
Tel. +39 0542 668611 - Fax +39 0542 668622
www.elettronicasanterno.it
sales@elettronicasanterno.it
This manual is integrant and essential to the product. Carefully read the instructions contained herein as they
provide important hints for use and maintenance safety.
This device is to be used only for the purposes it has been designed to. Other uses should be considered improper
and dangerous. The manufacturer is not responsible for possible damages caused by improper, erroneous and
irrational uses.
Elettronica Santerno is responsible for the device in its original setting.
Any changes to the structure or operating cycle of the device must be performed or authorized by the Engineering
Department of Elettronica Santerno.
Elettronica Santerno assumes no responsibility for the consequences resulting by the use of non-original spare-
parts.
Elettronica Santerno reserves the right to make any technical changes to this manual and to the device without
prior notice. If printing errors or similar are detected, the corrections will be included in the new releases of the
manual.
Elettronica Santerno is responsible for the information contained in the original version of the Italian manual.
The information contained herein is the property of Elettronica Santerno and cannot be reproduced. Elettronica
Santerno enforces its rights on the drawings and catalogues according to the law.
English

Table of Contents

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Elettronica Santerno SINUS K Specifications

General IconGeneral
BrandElettronica Santerno
ModelSINUS K
CategoryInverter
LanguageEnglish

Summary

Figures

Tables

General Description of SINUS K Inverters

SINUS K Inverter Feature List

Lists key features of the SINUS K inverter, including software functions, voltage, and power ranges.

SINUS K Equipment Description and Installation

Details the SINUS K series inverters, their design, and standard features.

Products Covered in SINUS K Manual

Specifies that the manual covers SINUS K, BOX, and CABINET series with IFD or VTC software.

SINUS K Inverter Caution Statements

Inspection of SINUS K Inverter Upon Receipt

SINUS K Inverter Nameplate Details

Explains the information presented on the inverter's nameplate for identification.

Using the SINUS K Inverter Display and Keypad

Adjusting SINUS K Display Contrast

Provides steps to adjust the contrast of the inverter's LCD display for better readability.

SINUS K Inverter Startup Procedures

Startup Procedure for SINUS K with IFD Software

Details the step-by-step startup process for inverters using the IFD software.

Startup Procedure for SINUS K with VTC Software

Details the step-by-step startup process for inverters using the VTC software.

SINUS K Technical Specifications Overview

Choosing the Right SINUS K Inverter Product

Explains how to select the appropriate inverter based on current, overload, and application type.

SINUS K Technical Sheet: Light Applications (Up to 120% Overload)

Technical data for light applications with up to 120% overload capacity.

SINUS K Technical Sheet: Standard Applications (Up to 140% Overload)

Technical data for standard applications with up to 140% overload capacity.

SINUS K Technical Sheet: Heavy Applications (Up to 175% Overload)

Technical data for heavy applications with up to 175% overload capacity.

SINUS K Technical Sheet: Strong Applications (Up to 200% Overload)

Technical data for strong applications with up to 200% overload capacity.

SINUS K Carrier Frequency and Peak Currents (IFD SW)

Explains carrier frequency settings and peak current values for IFD SW.

SINUS K Operating Temperatures by Application Class

Details maximum operating temperatures based on inverter size and application class.

Installing the SINUS K Equipment

SINUS K Environmental Requirements for Installation, Storage, Transport

Lists operating, storage, and transport environmental requirements for the inverter.

SINUS K Inverter Air Cooling Requirements

Specifies required clearances for adequate air circulation around the inverter for cooling.

SINUS K Size, Weight, and Dissipated Power

Provides physical dimensions, weight, and power dissipation data for various models.

SINUS K IP20/IP00 Stand-Alone Models (S05-S60) 2T Class Specs

Details dimensions, weight, and power dissipation for IP20/IP00 2T class stand-alone models.

SINUS K IP20/IP00 Stand-Alone Models (S05-S60) 4T Class Specs

Details dimensions, weight, and power dissipation for IP20/IP00 4T class stand-alone models.

SINUS K Modular IP00 Stand-Alone Models (S65) Specs

Details dimensions, weight, and power dissipation for modular IP00 S65 models.

SINUS K IP54 Stand-Alone Models (S05-S30) 2T Class Specs

Details dimensions, weight, and power dissipation for IP54 2T class stand-alone models.

SINUS K IP54 Stand-Alone Models (S05-S30) 4T Class Specs

Details dimensions, weight, and power dissipation for IP54 4T class stand-alone models.

SINUS K IP54 Box Models (S05-S20) 2T Class Specs

Details dimensions, weight, and power dissipation for IP54 BOX 2T class models.

SINUS K IP54 Box Models (S05-S20) 4T Class Specs

Details dimensions, weight, and power dissipation for IP54 BOX 4T class models.

SINUS K IP24-IP54 Cabinet Models (S15-S65) Specs

Details dimensions, weight, and power dissipation for IP24/IP54 CABINET models.

SINUS K Standard Mounting & Fixing Points (IP20/IP00 S05-S60)

Provides fixing points and dimensions for IP20/IP00 stand-alone models S05-S60.

SINUS K Standard Mounting & Fixing Points (IP00 Modular S64-S65)

Provides fixing points and dimensions for IP00 modular stand-alone models S64-S65.

SINUS K Standard Mounting & Fixing Points (IP54 Stand-Alone S05-S30)

Provides fixing points and dimensions for IP54 stand-alone models S05-S30.

SINUS K Through-panel Assembly & Fixing Points (S05-S50)

Details through-panel assembly and fixing points for stand-alone models S05-S50.

SINUS K Through-panel Assembly for S05

Describes through-panel assembly and fixing points for SINUS K S05.

SINUS K Through-panel Assembly for S10

Describes through-panel assembly and fixing points for SINUS K S10.

SINUS K Through-panel Assembly for S12

Describes through-panel assembly and fixing points for SINUS K S12.

SINUS K Through-panel Assembly for S15-S20-S30

Describes through-panel assembly and fixing points for SINUS K S15, S20, S30.

SINUS K Through-panel Assembly for S40

Describes through-panel assembly and fixing points for SINUS K S40.

SINUS K Through-panel Assembly for S50

Describes through-panel assembly and fixing points for SINUS K S50.

SINUS K Control & Power Terminal Connections (IP20/IP00)

Explains how to connect control and power terminals for IP20/IP00 models.

SINUS K Control & Power Terminal Connections (IP54 Models)

Explains how to connect control and power terminals for IP54 models.

SINUS K Wiring Guidelines

SINUS K Wiring Diagram (S05-S60)

Shows the wiring diagram for SINUS K inverters from S05 to S60.

SINUS K Wiring Diagram for Modular Models (S65)

Shows the wiring diagram for modular SINUS K S65 inverters.

Modular SINUS K Inverter Connections

Details the connections for modular SINUS K inverters.

S64 Modular Inverter External Connections

Illustrates external connections for S64 modular inverters.

Modular Inverter 12-Phase Connection

Explains the 12-phase connection for modular inverters to reduce harmonics.

Modular Inverter S65 Internal Connections

Details the internal connections required for S65 modular inverters.

Modular Inverter S64 Internal Connections

Details the internal connections required for S64 modular inverters.

SINUS K Control Terminals Overview

Describes the function and features of the control terminals.

Grounding Signal Screened Cables

Explains how to properly ground signal cable shields for disturbance reduction.

SINUS K Power Terminals Overview

Details the layout and function of the power terminals.

Power Terminals Layout for S05-S50

Shows the layout of power terminals for S05 to S50 models.

Connecting Bars for SINUS K S60-S65

Illustrates connecting bars and their dimensions for S60-S65 models.

Grounding the SINUS K Inverter and Motor

Provides instructions for properly grounding the inverter and motor.

SINUS K Power Connection Wire & Protection Devices

SINUS K Wire Specs & Protection Devices (Voltage Class 2T)

Specifies wire cross-sections, fuses, and contactors for 2T voltage class inverters.

SINUS K Wire Specs & Protection Devices (Voltage Class 4T)

Specifies wire cross-sections, fuses, and contactors for 4T voltage class inverters.

UL-Approved Fuses for SINUS K 2T Voltage Class

Lists UL-approved fuses for semiconductor protection in 2T voltage class inverters.

UL-Approved Fuses for SINUS K 4T Voltage Class

Lists UL-approved fuses for semiconductor protection in 4T voltage class inverters.

SINUS K Input and Output Features

SINUS K Digital Input Features (Terminals 6-13)

Explains the functionality and configuration of digital inputs from terminals 6 to 13.

SINUS K ENABLE Input (Terminal 6) Function

Details the function of the ENABLE input (terminal 6) for inverter operation.

SINUS K START Input (Terminal 7) Function

Explains the function of the START input (terminal 7) for motor control.

SINUS K RESET Input (Terminal 8) Function

Describes the function of the RESET input (terminal 8) for alarm handling.

SINUS K Multifunction Digital Inputs (Terminals 9-13)

Details the functionality of multifunction digital inputs (terminals 9-13).

SINUS K Motor Thermal Protection Input (Terminal 13)

Explains the use of terminal 13 for motor thermal protection via PTC input.

SINUS K Analog Input Features (Terminals 2,3,15,21)

Describes the functionality and configuration of analog inputs (terminals 2,3,15,21).

SINUS K Digital Output Features

Explains the features and capabilities of the digital outputs.

SINUS K Relay Outputs (Terminals 24-31)

Details the specifications and functionality of relay outputs (terminals 24-31).

SINUS K Analog Output Features (Terminals 17,18)

Describes the features and configuration of analog outputs (terminals 17,18).

SINUS K ES778 Control Board Signals & Programming

SINUS K ES778 Control Board Indicator LEDs

Explains the function and meaning of the indicator LEDs on the control board.

SINUS K Control Board Jumpers and Dip-Switches

Lists and explains the function of jumpers and dip-switches on the control board.

SINUS K Serial Communications

General Features of SINUS K Serial Communication

Provides general information on serial communication using RS485 and network configurations.

SINUS K Direct Serial Connection

Explains how to establish a direct serial connection to a computer.

SINUS K Multidrop Network Connection

Details how to connect multiple inverters in a multidrop network.

RS485 Serial Link Connection for SINUS K

Explains the pin assignments for the 9-pole D connector used for serial link connections.

RS485 Line Terminators for SINUS K Networks

Describes the use and configuration of line terminators for RS485 multidrop networks.

SINUS K ES822 Isolated Serial Board (Optional)

Describes the ES822 isolated serial board for RS232/RS485 communication.

SINUS K Serial Communication Software Interaction

Explains how the inverter parameters are managed via serial link and keypad.

SINUS K Communication Ratings

Lists the communication parameters and ratings for IFD SW and VTC SW.

SINUS K Accessories

SINUS K Braking Resistors: Application Tables

Provides tables for selecting braking resistors based on inverter size, duty cycle, and voltage.

Braking Resistors for 10% Duty Cycle (380-500VAC)

Lists braking resistors for 10% duty cycle and 380-500VAC supply.

Braking Resistors for 20% Duty Cycle (380-500VAC)

Lists braking resistors for 20% duty cycle and 380-500VAC supply.

Braking Resistors for 50% Duty Cycle (380-500VAC)

Lists braking resistors for 50% duty cycle and 380-500VAC supply.

Braking Resistors for 10% Duty Cycle (200-240VAC)

Lists braking resistors for 10% duty cycle and 200-240VAC supply.

Braking Resistors for 20% Duty Cycle (200-240VAC)

Lists braking resistors for 20% duty cycle and 200-240VAC supply.

Braking Resistors for 50% Duty Cycle (200-240VAC)

Lists braking resistors for 50% duty cycle and 200-240VAC supply.

Available SINUS K Braking Resistor Models

Lists available braking resistor models with their specifications.

SINUS K 56-100 Ohm/350W Braking Resistor Model

Details the dimensions and ratings for the 56-100 Ohm/350W braking resistor model.

SINUS K 75 Ohm/1300W Braking Resistor Model

Details the dimensions and ratings for the 75 Ohm/1300W braking resistor model.

SINUS K Braking Resistors Models: 1100W to 2200W

Details dimensions and features for braking resistors from 1100W to 2200W.

SINUS K Braking Resistors Models: 4kW-8kW-12kW

Details dimensions and features for 4kW, 8kW, and 12kW braking resistors.

SINUS K IP23 Box Resistors Models: 4kW-64kW

Details dimensions and features for IP23 box resistors (4kW-64kW).

SINUS K BU200 Braking Unit

Introduces the BU200 braking unit and its general purpose.

Inspection of BU200 Braking Unit Upon Receipt

Instructions for inspecting the BU200 braking unit upon receipt.

BU200 Braking Unit Nameplate Details

Explains the information on the BU200 braking unit nameplate.

BU200 Braking Unit Operation

Describes the operational capabilities of the BU200 braking unit.

BU200 Braking Unit Configuration Jumpers

Details the function and positioning of configuration jumpers for the BU200.

Adjusting Trimmers for BU200 Braking Unit

Explains how to adjust trimmers for fine-tuning the BU200 voltage threshold.

BU200 Braking Unit Indicator LEDs

Explains the meaning of the indicator LEDs on the BU200 braking unit.

BU200 Braking Unit Ratings

Lists the ratings for the BU200 braking unit based on inverter supply voltage.

Installation of the BU200 Braking Unit

Provides installation instructions for the BU200 braking unit.

BU200 Braking Unit Mounting

Details the mounting requirements and clearances for the BU200 braking unit.

BU200 Braking Unit Wiring Diagram

Explains the wiring diagram for connecting the BU200 braking unit.

BU720-BU1440 Braking Unit for Modular Inverters

Introduces the BU720-BU1440 braking unit for modular inverters.

Inspection of BU720-BU1440 Braking Unit Upon Receipt

Instructions for inspecting the BU720-BU1440 braking unit upon receipt.

Nameplate for BU720-960-1440 Braking Unit

Explains the nameplate details for the BU720-960-1440 braking unit.

BU720-BU1440 Braking Unit Operation

Describes the operational capabilities of the BU720-BU1440 braking unit.

BU720-BU1440 Braking Unit Ratings

Lists the ratings for the BU720-BU1440 braking unit.

Installation of BU720-BU1440 Braking Unit

Provides installation instructions for the BU720-BU1440 braking unit.

Mounting BU720-BU1440 Braking Unit

Details the mounting requirements for the BU720-BU1440 braking unit.

Standard Mounting for BU720-BU1440 Braking Unit

Describes the standard mounting procedure for the BU720-BU1440 braking unit.

Wiring Diagram for BU720-BU1440 Braking Unit

Explains the wiring diagram for the BU720-BU1440 braking unit.

SINUS K Keypad Remoting Kit

Details the kit and process for remotely mounting the keypad.

Remoting the SINUS K Keypad: Installation Steps

Provides step-by-step instructions for installing the keypad remoting kit.

Optional SINUS K Input-Output Reactors

Explains the purpose and benefits of optional input/output reactors.

SINUS K Input Reactor Benefits and Function

Discusses the benefits and function of input reactors.

SINUS K 12-Phase Connection for Harmonic Reduction

Explains the 12-phase connection for reducing supply line harmonics.

SINUS K Output Inductance for Motor Wiring

Discusses the use and benefits of output inductance for motor wiring.

Applying Inductances to SINUS K Inverters

Provides guidance on selecting and applying inductances for different inverter classes.

SINUS K Inductances: 2T Class AC/DC

Lists AC/DC inductances for 2T class inverters.

SINUS K Inductances: 4T Class AC/DC

Lists AC/DC inductances for 4T class inverters.

SINUS K Interphase Inductances: 2T-4T Class

Details 2T-4T class interphase inductances.

SINUS K Inductance Ratings: Voltage Class 2T-4T

Lists inductance ratings for 2T-4T voltage classes.

SINUS K AC 3-Phase Inductances in IP54 Cabinets

Lists AC 3-phase inductances for IP54 cabinet models.

SINUS K ES836/2 Encoder Board

Describes the ES836/2 encoder board for speed feedback.

ES836/2 Encoder Board Environmental Requirements

Lists environmental requirements for the ES836/2 encoder board.

ES836/2 Encoder Board Electrical Specifications

Details the electrical specifications and ratings of the encoder board.

Installing ES836/2 Encoder Board on Inverter

Provides step-by-step instructions for installing the encoder board.

ES836/2 Encoder Board Terminals

Lists and describes the terminals on the encoder board.

ES836/2 Encoder Board Configuration Dip-Switches

Explains the configuration of dip-switches for the encoder board.

Jumper for ES836/2 Encoder Supply

Describes the jumper setting for encoder supply voltage.

Tuning Trimmer for ES836/2 Encoder Voltage

Explains how to use the tuning trimmer for encoder supply voltage adjustment.

ES836/2 Encoder Wiring and Configuration Examples

Illustrates wiring schematics and dip-switch setups for common encoder models.

Wiring the Encoder Cable for ES836/2

Provides instructions for wiring the encoder cable to the board.

ES822/1 Isolated Serial Board

Describes the ES822 isolated serial board for RS232/485 communication.

ES822 Isolated Board Environmental Requirements

Lists environmental requirements for the ES822 isolated serial board.

ES822 Isolated Board Electrical Features

Details the electrical features and connector pinouts for the ES822 board.

Installing the ES822 Isolated Serial Board

Provides instructions for installing the ES822 isolated serial board.

Configuring ES822 Isolated Board

Explains how to configure the ES822 isolated serial board.

ES822 Board Jumper for RS232/RS485 Selection

Details how to use jumper J1 to select RS232 or RS485 interface.

ES822 Board Dip-Switch for RS485 Terminator

Explains how to configure the RS485 terminator using dip-switch SW1.

LOC-0-REM Key Switch & Emergency Push-button for IP54

Describes the optional key selector switch and emergency push-button.

Wiring Inverters with LOC-0-REM Switch & Emergency Button

Provides the wiring diagram for the key selector switch and emergency push-button.

Normative References for SINUS K

Radiofrequency Disturbance (RFI) in SINUS K Systems

Explains radiofrequency disturbance (RFI) and its sources.

Mains Disturbance and Mitigation for SINUS K

Discusses disturbance originating from the mains supply and how to mitigate it.

SINUS K Output Toroid Filters for Disturbance Reduction

Describes the use of output toroid filters to weaken cable disturbance.

Preventing Electromagnetic Emissions from SINUS K Cabinets

Provides guidelines for preventing electromagnetic emissions to/from the cabinet.

SINUS K Input and Output Filters for RFI Suppression

Explains the role of input and output filters in suppressing RFI.

SINUS K Declarations of Conformity

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