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Emerson Copeland D4D Series User Manual

Emerson Copeland D4D Series
45 pages
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Application Guidelines
Semi-Hermetic Compressors
Discus, K, L & S-Series

Table of Contents

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Emerson Copeland D4D Series Specifications

General IconGeneral
ModelD4D Series
DisplacementVaries by model
Cooling CapacityVaries by model
RefrigerantR-22, R-404A, R-507, R-134a
Voltage208-230V
Frequency50/60 Hz
ApplicationRefrigeration

Summary

Safety Instructions

Safety Statements

Lists essential safety statements for handling and operating compressors.

General Instructions

Provides general safety guidelines and warnings for system installation and operation.

Product Description

Application Range

Covers qualified refrigerants, oils, and application limits.

Qualified Refrigerants and Oils

Lists compatible refrigerants and oils for Copeland compressors.

Installation

Compressor Handling

Provides instructions for handling compressors during delivery and transport.

Transport and Storage

Gives safety warnings and guidelines for transporting and storing compressors.

Pressure Safety Controls

Explains the necessity and settings for pressure safety controls.

High-Pressure Control

Specifies requirements for the high-pressure cut-out control.

Low-Pressure Control

Details the requirements for the low-pressure cut-out control.

Oil Pressure Switch

Explains the function and specifications of the oil pressure switch.

Maximum Allowable Pressures

States the maximum allowable pressures for compressor operation.

Electrical Connection

Protection Devices

Explains the necessity of installing fuses and other protection devices.

Motor Protection

Details internal motor protection systems for compressors.

Over-current Thermal Protection Switch for Single-Phase Motors – System A

Explains thermal protection for single-phase motors.

Thermistor Protection – System W

Describes thermistor-based motor protection for three-phase motors.

Oil Pressure Control

Details oil pressure control systems for compressor protection.

Oil Pressure Switch (OPS2)

Explains the function and wiring of the OPS2 oil pressure switch.

SENTRONIC Oil Pressure Control

Describes the SENTRONIC oil pressure control system.

Starting Up & Operation

Initial Start-up

Covers critical steps and cautions for the initial start-up of the compressor.

Maintenance & Repair

Troubleshooting

Lubrication Problems

Lists common causes and symptoms of compressor lubrication issues.

Oil Dilution

Explains oil dilution and its impact on compressor operation and lifespan.

Refrigerant Migration

Discusses refrigerant migration and methods to prevent it.

Inadequate Suction Superheat

Identifies causes of inadequate suction superheat and potential damage.

Acid Formation

Explains acid formation due to moisture, oxygen, and heat, and its effects.

High Discharge Temperatures

Lists symptoms and causes of high discharge temperatures.

Motor Burnout Due to Undersized Contactors

Explains how undersized contactors can lead to motor burnout.

Motor Burnout Due to By-passed or Disconnected Protectors

Discusses motor burnout resulting from disabled protection devices.

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