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Emerson Dixell XR30CH - User Manual

Emerson Dixell XR30CH
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1592038020 XR30CH GB r1.0 28.05.2014 XR30CH 1/4
Digital controller with off cycle defrost and AUX relay
XR30CH
CONTENTS
1. GENERAL WARNING _________________________________________________ 1
2. GENERAL DESCRIPTION ______________________________________________ 1
3. CONTROLLING LOADS ________________________________________________ 1
4. FRONT PANEL COMMANDS____________________________________________ 1
5. MAX & MIN TEMPERATURE MEMORIZATION ______________________________ 1
6. MAIN FUNCTIONS ____________________________________________________ 1
7. PARAMETERS _______________________________________________________ 2
8. DIGITAL INPUT (ENABLED WITH P3P = N) ________________________________ 3
9. TTL SERIAL LINE FOR MONITORING SYSTEMS __________________________ 3
10. X-REP OUTPUT OPTIONAL ___________________________________________ 3
11. INSTALLATION AND MOUNTING ________________________________________ 3
12. ELECTRICAL CONNECTIONS __________________________________________ 3
13. HOW TO USE THE HOT KEY ___________________________________________ 3
14. ALARM SIGNALS _____________________________________________________ 3
15. TECHNICAL DATA ____________________________________________________ 4
16. CONNECTIONS ______________________________________________________ 4
17. DEFAULT SETTING VALUES ___________________________________________ 4
1. GENERAL WARNING
1.1 PLEASE READ BEFORE USING THIS MANUAL
This manual is part of the product and should be kept near the instrument for easy and
quick reference.
The instrument shall not be used for purposes different from those described hereunder.
It cannot be used as a safety device.
Check the application limits before proceeding.
Dixell Srl reserves the right to change the composition of its products, even without
notice, ensuring the same and unchanged functionality.
1.2
SAFETY PRECAUTIONS
Check the supply voltage is correct before connecting the instrument.
Do not expose to water or moisture: use the controller only within the operating limits
avoiding sudden temperature changes with high atmospheric humidity to prevent
formation of condensation
Warning: disconnect all electrical connections before any kind of maintenance.
Fit the probe where it is not accessible by the End User. The instrument must not be
opened.
In case of failure or faulty operation send the instrument back to the distributor or to
“Dixell S.r.l.” (see address) with a detailed description of the fault.
Consider the maximum current which can be applied to each relay (see Technical Data).
Ensure that the wires for probes, loads and the power supply are separated and far
enough from each other, without crossing or intertwining.
In case of applications in industrial environments, the use of mains filters (our mod. FT1)
in parallel with inductive loads could be useful.
2. GENERAL DESCRIPTION
Model XR30CH, format 32 x 74 mm, is a digital thermostat with off cycle defrost designed for
refrigeration applications at normal temperature. It provides two relay outputs, one for the
compressor, the other one can be used as light, for alarm signalling or as auxiliary output.. It
is also provided with 2 NTC or PTC probe inputs, the first one for temperature control, the
second one, optional, to connect to the HOT KEY terminals to signal the condenser
temperature alarm or to display a temperature. The digital input can operate as third
temperature probe.
The HOT KEY output allows to connect the unit, by means of the external module XJ485-CX,
to a network line ModBUS-RTU compatible such as the dIXEL monitoring units of X-WEB
family. It allows to program the controller by means the HOT KEY programming keyboard.
The instrument is fully configurable through special parameters that can be easily
programmed through the keyboard.
3. CONTROLLING LOADS
3.1 COMPRESSOR
The regulation is performed
according to the temperature
measured by the thermostat probe
with a positive differential from the
set point: if the temperature
increases and reaches set point plus
differential the compressor is started
and then turned off when the
temperature reaches the set point
value again.
Time
Temper.
Compr.
SET
ON
In case of fault in the thermostat probe the start and stop of the compressor are timed through
parameters “COn” andCOF”.Defrost
Defrost is performed through a simple stop of the compressor. Parameter IdFcontrols the
interval between defrost cycles, while its length is controlled by parameter “MdF”.
4. FRONT PANEL COMMANDS
: To display target set point; in programming mode it selects a parameter or confirm
an operation.
(DEF) To start a manual defrost
(UP): To see the max. stored temperature; in programming mode it browses the
parameter codes or increases the displayed value.
(DOWN) To see the min stored temperature; in programming mode it browses the
parameter codes or decreases the displayed value.
To switch the instrument off, if onF = oFF.
To switch the light, if oA1 = Lig
KEY COMBINATIONS:
+

To lock & unlock the keyboard.
+ To enter in programming mode.
+ To return to the room temperature display.
4.1 USE OF LEDS
Each LED function is described in the following table.
LED
MODE
FUNCTION
ON
Compressor enabled
Flashing
Anti-short cycle delay enabled
ON
Defrost enabled
ON
An alarm is occurring
ON
Continuous cycle is running
ECO
ON
Energy saving enabled
ON
Light on
ON
Auxiliary relay on
°C/°F
ON
Measurement unit
°C/°F
Flashing
Programming phase
5. MAX & MIN TEMPERATURE MEMORIZATION
5.1 HOW TO SEE THE MIN TEMPERATURE
1. Press and release the n key.
2. The “Lo” message will be displayed followed by the minimum temperature recorded.
3. By pressing the n key again or by waiting 5s the normal display will be restored.
5.2 HOW TO SEE THE MAX TEMPERATURE
1. Press and release the o key.
2. The “Hi” message will be displayed followed by the maximum temperature recorded.
3. By pressing the o key again or by waiting 5s the normal display will be restored.
5.3 HOW TO RESET THE MAX AND MIN TEMPERATURE RECORDED
1. Hold press the SET key for more than 3s, while the max. or min temperature is
displayed. (rSt message will be displayed)
2. To confirm the operation the “rSt” message starts blinking and the normal temperature
will be displayed.
6. MAIN FUNCTIONS
6.1 HOW TO SEE THE SETPOINT
1. Push and immediately release the SET key: the display will show
the Set point value;
2. Push and immediately release the SET key or wait for 5 seconds to
display the probe value again.
6.2 HOW TO CHANGE THE SETPOINT
1. Push the SET key for more than 2 seconds to change the Set point value;
2. The value of the set point will be displayed and the °C” or “°F”
LED starts blinking;
3. To change the Set value push the o or n arrows within 10s.
4. To memorise the new set point value push the SET key again or wait 10s.
6.3 HOW TO START A MANUAL DEFROST
Question and Answer IconNeed help?

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Overview

The Dixell XR30CH is a digital controller designed for refrigeration applications, offering precise temperature management and a range of configurable features. It is suitable for various commercial and industrial refrigeration systems.

Function Description

The XR30CH functions as a single-probe thermostat, primarily controlling the compressor. It features a configurable digital input, which can be used for various functions such as door switch, external alarm, or auxiliary heating. The device also includes an auxiliary relay that can be configured for alarm, light, or auxiliary heating control.

Temperature control is achieved by monitoring the room temperature via an NTC or PTC probe. The compressor operates based on the set point and differential values, ensuring the desired temperature range is maintained. The controller incorporates anti-short cycle delay to protect the compressor and continuous cycle duration settings for specific operational needs.

Alarm management is a key feature, with configurable high and low temperature alarms for both the room and condenser (if a second probe is used). Alarm delays and disabling options are available to prevent nuisance alarms. The device also supports energy-saving functions and a real-time clock for scheduling operations.

Important Technical Specifications

  • Housing: Self-extinguishing ABS.
  • Dimensions: Frontal 38x80 mm, depth 62 mm.
  • Mounting: Panel mounting in a 71x29mm cut-out.
  • Protection: IP20, Frontal protection IP65.
  • Connections: Screw terminal block ≤ 2.5 mm² wiring.
  • Power Supply: Available in 12Vac/dc, 24Vac/dc, 230Vac, 110Vac (±10%, 50/60Hz).
  • Power Absorption: 3VA max.
  • Display: 3 digits, red LED, 14.2 mm high.
  • Inputs: Up to 4 NTC or PTC probes.
  • Digital Input: Free voltage contact.
  • Relay Outputs:
    • Compressor: SPST 8(3) A, 250Vac (XR30CH-8A) or 20(8)A, 250Vac (XR30CH-20A).
    • AUX: SPDT 8(3) A, 250Vac.
  • Data Storing: Non-volatile memory (EEPROM).
  • Kind of Action: 1B; Pollution grade: 2; Software class: A.
  • Rated Impulsive Voltage: 2500V; Overvoltage Category: II.
  • Operating Temperature: 0÷60 °C.
  • Storage Temperature: -30÷85 °C.
  • Relative Humidity: 20÷85% (non-condensing).
  • Measuring and Regulation Range:
    • NTC probe: -40÷110°C (-40÷230°F).
    • PTC probe: -50÷150°C (-58÷302°F).
  • Resolution: 0.1 °C or 1°C or 1°F (selectable).
  • Accuracy (ambient temp. 25°C): ±0.7 °C ±1 digit.
  • X-REP Output: Excludes TTL output, present in specific XR30CH codes.

Usage Features

The XR30CH offers a user-friendly interface with a clear LED display and four buttons for navigation and parameter adjustment.

  • Setting the Set Point: The set point can be easily adjusted by pressing the SET button and using the UP/DOWN arrows.
  • Parameter Configuration: Parameters are organized into two levels: "Pr1" (user level) and "Pr2" (advanced level). Access to Pr2 requires a specific password.
  • Manual Defrost: A manual defrost cycle can be initiated by holding the UP button for more than 3 seconds.
  • Keypad Lock/Unlock: The keypad can be locked to prevent unauthorized changes by holding the UP and DOWN buttons for more than 3 seconds.
  • On/Off Function: The device can be switched ON/OFF by holding the ON/OFF button for more than 3 seconds.
  • Digital Input Configuration: The digital input (i1F) can be configured for various functions, including door switch (dor), external alarm (EAL, bAL, PAL), or auxiliary heating (Htr).
  • Alarm Management:
    • Temperature Alarms (ALU, ALL): High and low temperature alarms for the room probe are configurable with specific set points and differentials.
    • Condenser Alarms (AL2, AU2): If a second probe is used, high and low temperature alarms for the condenser are available.
    • Alarm Delays (ALd, dAo, Ad2, dA2): Delays can be set for various alarms to prevent immediate activation, allowing for transient temperature fluctuations.
    • Alarm Relay Disabling (tbA): The alarm relay can be temporarily disabled.
  • Energy Saving (HES): A differential for energy saving can be configured to adjust the set point during specific periods.
  • Real-Time Clock (RTC): The RTC allows for scheduling operations like defrosts and energy-saving modes.
  • Hot Key/IV Probe: The device supports connection of a Hot Key for quick programming and data transfer, or an IV probe for specific applications.
  • Serial Address (Adr): For connection to a monitoring system, a serial address can be assigned.

Maintenance Features

  • Data Storing: All configuration parameters are stored in non-volatile EEPROM memory, ensuring settings are retained even during power outages.
  • Software Release (rEL): The software release version can be checked for diagnostic purposes.
  • Probe Calibration (Ot, o3, o4): Probes can be calibrated to ensure accurate temperature readings.
  • Error Codes: The display shows specific error codes (e.g., "P1," "P3," "P4" for probe failures, "HA," "LA" for temperature alarms) to help diagnose issues.
  • Alarm History: The device can store alarm history, which can be useful for troubleshooting and maintenance.
  • Cleaning: The front panel of the controller is IP65 rated, making it suitable for environments where it may be exposed to water splashes and dust, and can be cleaned with a damp cloth. Avoid using abrasive cleaners or solvents.
  • Wiring: All connections are made via screw terminal blocks, facilitating easy installation and replacement. Ensure proper wiring according to the provided diagrams to prevent damage and ensure safe operation.
  • Regular Checks: Periodically check the probes for damage or corrosion, and ensure all connections are secure.
  • Firmware Updates: While not explicitly detailed as a user-accessible feature, the use of a Hot Key suggests that firmware updates or parameter transfers can be managed efficiently by service personnel.

Emerson Dixell XR30CH Specifications

General IconGeneral
BrandEmerson
ModelDixell XR30CH
CategoryRefrigerator
LanguageEnglish

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