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Emerson Fisher 8580 - User Manual

Emerson Fisher 8580
20 pages
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www.Fisher.com
Fisher
r
8580 Rotary Valve
Contents
Introduction 1.................................
Scope of Manual 1.........................
Description 3..............................
Specifications 2............................
Installation
4..................................
Maintenance 6................................
Packing Maintenance 7.....................
Replacing the Seal Ring Assembly 11.........
Replacing the Disk, Shafts, or Bearings 11.....
Actuator Mounting 15.......................
Parts Ordering 17
............................
Parts Kits 17................................
Parts List 18................................
Introduction
Scope of Manual
This instruction manual includes installation,
maintenance, and parts information for the Fisher
8580 valve, DN50 through DN300 or NPS 2 through
NPS 12 (figure 1). Refer to separate instruction
manuals for information covering the power on-off
actuator and accessories.
Do not install, operate, or maintain an 8580 valve
without being fully trained and qualified in valve,
actuator, and accessory installation, operation, and
maintenance. To avoid personal injury or property
damage, it is important to carefully read, understand,
and follow all the contents of this manual, including
all safety cautions and warnings. If you have any
questions about these instructions, contact your
Emerson Process Management sales office before
proceeding.
Figure 1. Fisher 8580 Valve with 2052 Actuator
and DVC6000 Digital Valve Controller
W9425
SINGLE FLANGE STYLE
WAFER STYLE
W9498
Instruction Manual
D103300X012
March 2010
8580 Valve
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Summary

Introduction

Scope of Manual

Outlines the manual's scope covering installation, maintenance, and parts for the Fisher 8580 valve.

Specifications

Provides detailed technical specifications for the 8580 valve, including materials, dimensions, and pressure ratings.

Description

Details the 8580 rotary valve's features, performance, and compatibility with various piping configurations.

Installation

Covers essential safety warnings and step-by-step procedures for installing the 8580 rotary valve.

Maintenance and Repair

Packing Maintenance

Instructions for maintaining and adjusting valve packing to prevent leakage and ensure proper function.

Stopping Leakage

Procedures for addressing and stopping leakage from the valve packing.

Replacing the Packing

Step-by-step guide for removing and installing new packing components for the valve.

Replacing the Seal Ring Assembly

Procedure for replacing the seal ring assembly to correct downstream leakage issues.

Replacing the Disk, Shafts, or Bearings

Guide for disassembling and replacing internal valve components like the disk, shafts, or bearings.

Valve Procedures

Disassembly

Detailed steps for taking apart the Fisher 8580 valve for maintenance or repair.

Assembly

Step-by-step instructions for reassembling the Fisher 8580 valve after maintenance or repair.

Actuator Mounting

Instructions on how to mount and adjust the actuator onto the 8580 valve body.

Parts Information

Parts Ordering

Guidelines for ordering replacement parts for the 8580 valve, including necessary information.

Parts Kits

Information on available retrofit and repair kits for the ENVIRO-SEAL packing system.

Parts List

Comprehensive list of all components for the 8580 valve with corresponding part numbers.

Summary

Introduction

Scope of Manual

Outlines the manual's scope covering installation, maintenance, and parts for the Fisher 8580 valve.

Specifications

Provides detailed technical specifications for the 8580 valve, including materials, dimensions, and pressure ratings.

Description

Details the 8580 rotary valve's features, performance, and compatibility with various piping configurations.

Installation

Covers essential safety warnings and step-by-step procedures for installing the 8580 rotary valve.

Maintenance and Repair

Packing Maintenance

Instructions for maintaining and adjusting valve packing to prevent leakage and ensure proper function.

Stopping Leakage

Procedures for addressing and stopping leakage from the valve packing.

Replacing the Packing

Step-by-step guide for removing and installing new packing components for the valve.

Replacing the Seal Ring Assembly

Procedure for replacing the seal ring assembly to correct downstream leakage issues.

Replacing the Disk, Shafts, or Bearings

Guide for disassembling and replacing internal valve components like the disk, shafts, or bearings.

Valve Procedures

Disassembly

Detailed steps for taking apart the Fisher 8580 valve for maintenance or repair.

Assembly

Step-by-step instructions for reassembling the Fisher 8580 valve after maintenance or repair.

Actuator Mounting

Instructions on how to mount and adjust the actuator onto the 8580 valve body.

Parts Information

Parts Ordering

Guidelines for ordering replacement parts for the 8580 valve, including necessary information.

Parts Kits

Information on available retrofit and repair kits for the ENVIRO-SEAL packing system.

Parts List

Comprehensive list of all components for the 8580 valve with corresponding part numbers.

Overview

The Fisher 8580 Rotary Valve is a control valve designed for excellent throttling performance, offering precise throttling control with an approximately linear flow characteristic. It is engineered for high cycle life and rugged reliability, suitable for a wide range of industrial applications.

Function Description

The 8580 rotary valve features an eccentrically-mounted disk with either a soft or metal seal, providing enhanced shutoff capabilities. The interchangeable sealing technology allows the same wafer-style valve body to accept both soft and metal seals, offering versatility in piping configurations for ASME and EN ratings. The valve body is compatible with PN 10 through PN 40, CL150, and CL300 ratings. Its face-to-face and raised-face dimensions meet EN 593, API 609, and MSS-SP68 standards.

The standard flow direction is with the seal retainer facing upstream, although reverse flow is permissible within specified pressure drop limitations. Flow direction is also indicated by an arrow cast into the valve body. The disk rotation is counterclockwise to open (when viewed from the actuator side of the valve body) through 90 degrees of disk rotation.

Important Technical Specifications

The 8580 valve is available in various sizes:

  • DN: 50, 80, 100, 150, 200, 250, and 300
  • NPS: 2, 3, 4, 6, 8, 10, and 12

Pressure ratings include:

  • EN: PN 10 to 40 per EN 12516-1
  • ASME: CL150 and 300 per ASME B16.34

Valve body materials include:

  • EN: 1.0619 steel, 1.4409 stainless steel, CW2M, M35-2
  • ASME: WCC steel, CF3M (316L) stainless steel, CW2M, M35-2

Disk materials include:

  • PTFE Seal: EN 1.4409 stainless steel, CW2M, M35-2
  • Metal or UHMWPE Seal: Chrome-plated EN 1.4409 Stainless Steel, Chrome-plated CF3M Stainless Steel

End connections mate with raised-face flanges per EN 1092-1 (EN) and ASME B16.5 (ASME). The valve body styles are wafer (flangeless) and single flange with tapped holes, meeting MSS SP68, API 609, and EN 558 standards for face-to-face dimensions.

Shutoff capabilities are:

  • PTFE or UHMWPE seal ring: Class VI per ANSI/FCI 70-2 and IEC 60534-4
  • S31600 (316 SST) seal ring: 1% of Class IV per ANSI/FCI 70-2 and IEC 60534-4

Material temperature capabilities vary by component and material type. For example, a 1.0619 Steel valve body with PEEK/PTFE bearing lining and PTFE seal can operate from -10 to 232°C (14 to 450°F) with PTFE or Graphite packing. CW2M and M35-2 valve bodies, while not listed in EN 12516-1 or ASME B16.34, have specific maximum allowable inlet pressures detailed in the manual.

Shaft diameters range from 12.7 mm (1/2 inch) for DN 50 (NPS 2) to 38.1 mm (1-1/2 inch) for DN 300 (NPS 12). Approximate weights for wafer-style valves range from 4.7 kg (10 pounds) to 76.6 kg (169 pounds), and for single-flange style from 6.7 kg (15 pounds) to 104.6 kg (231 pounds).

Usage Features

The 8580 valve is designed for ease of installation, with detailed instructions provided for proper alignment and bolting. It is crucial to ensure that adjacent pipe flanges or piping do not interfere with the disk rotation path to prevent damage. The valve's design allows for installation between adjacent pipe flanges or piping with an inside diameter equal to or greater than Schedule 80 pipe or compatible EN pipe sizes.

For continuous operation, a three-valve bypass around the control valve assembly is recommended during inspection and maintenance. The valve is typically shipped as part of a control valve assembly with an actuator mounted. If purchased separately or if the actuator has been removed, specific instructions for mounting and adjusting the actuator travel are provided.

For oxygen service applications, a bonding strap assembly can be attached to the shaft and valve body to ensure proper electrical bonding, preventing static electricity discharge. Standard packing types (graphite ribbon or carbon-filled PTFE V-ring) are conductive to electrically bond the shaft to the valve body for hazardous area service.

Maintenance Features

The manual provides comprehensive maintenance instructions for various components, including packing, seal ring assembly, disk, shafts, and bearings. Regular inspection and replacement of parts are recommended, with frequency depending on service conditions.

Packing Maintenance:

  • Packing can be PTFE V-ring or graphite.
  • Maintenance can be performed with the valve in-line.
  • Leakage around packing followers can be stopped by tightening packing flange nuts.
  • For ENVIRO-SEAL packing systems, optimal performance is achieved when Belleville springs are tightened to their "target load" (85% compression).
  • Replacement procedures involve removing the actuator and, if necessary, the valve from the pipeline for proper disk position readjustment.
  • Specific instructions are given for installing new packing rings and anti-blowout rings.
  • For oxygen service, lubrication of packing parts is prohibited if incompatible with the process media.

Seal Ring Assembly Replacement:

  • This procedure is performed if the valve is not shutting off properly (leaking downstream).
  • It does not require removing the actuator from the valve body.
  • Involves unscrewing flange bolts, removing the valve from the pipeline, and then disassembling and replacing the seal ring assembly.
  • The valve must be closed during seal ring installation for accurate centering.

Disk, Shafts, or Bearings Replacement:

  • Requires isolating the control valve from line pressure, releasing pressure, and draining process media.
  • The actuator must be removed using a wheel puller to prevent damage to valve trim components.
  • Detailed steps are provided for disassembling the disk, shafts, and bearings, including removing taper pins and expansion pins.
  • When reassembling, proper orientation of bearings and disk is critical. The "T" stamped on the disk hub must be oriented toward the actuator end.
  • Taper pins must be driven until "solid contact" is felt.
  • The valve shaft surface condition is critical for maintaining a good seal; scratched, nicked, dented, or worn shafts should be replaced.

Parts Ordering:

  • When ordering replacement parts, the valve serial number, key number, part name, and desired material must be specified.
  • Retrofit kits for ENVIRO-SEAL packing (single PTFE or graphite) are available for converting existing valves.
  • Repair kits for ENVIRO-SEAL PTFE and graphite packing are also available, including packing sets and anti-extrusion washers.

The manual emphasizes safety warnings, including wearing protective gear, isolating pressure, and ensuring proper grounding, especially in flammable or hazardous atmospheres. It also cautions against rotating the disk past its open or closed positions to prevent damage to the seal and disk sealing surfaces.

Emerson Fisher 8580 Specifications

General IconGeneral
BrandEmerson
ModelFisher 8580
CategoryControl Unit
LanguageEnglish

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