EasyManua.ls Logo

Emhart Teknologies TUCKER ERF - User Manual

Emhart Teknologies TUCKER ERF
65 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
Assembly Instructions
Feeding Units
ERF
/ERD/EPS
Please read the assembly instructions before any operation!

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Emhart Teknologies TUCKER ERF and is the answer not in the manual?

Summary

General Information

Information Regarding Assembly Instructions

Information on device handling, compliance with advisories, and importance of reading instructions for safe operation.

Limitation of Liability

Manufacturer's disclaimer for damages due to non-observance, unintended use, or unauthorized modifications.

Symbol Legend

Explanation of symbols used for warnings (DANGER, WARNING, CAUTION) and notes in the manual.

Copyright Protection

Instruction manual is protected by copyright; unauthorized distribution or use is prohibited.

Replacement Parts

Warning regarding safety risks from using non-original parts; recommends TUCKER replacement parts.

Guarantee Instructions

Details on the guarantee period, coverage for faults, and conditions that void the guarantee.

After Sales Service

Information on technical support availability and user feedback for product improvement.

Remark to the Declaration of Incorporation

Note regarding the attached declaration of incorporation for an incomplete machine.

Safety

Responsibility of the Operating Company

Defines the operating company's liability for operational safety and adherence to regulations.

Personnel Qualification

Highlights risk of injury from unqualified personnel and defines required qualifications for operations.

Trespassers

Warning about trespassers and procedures to keep them away from the working area.

Instruction

Requirement for regular personnel instruction and recording implementation for traceability.

Intended Use: ERF Feeder

Defines the intended use of the ERF feeder in industrial settings for automatic or manual operation.

Intended Use: ERD Divider

Defines the intended use of the ERD divider in industrial settings with feeders.

Intended Use: EPS Pre-Separation

Defines the intended use of the EPS pre-separation unit in industrial settings with feeders.

Personal Protective Equipment

Emphasizes wearing PPE like glasses, clothing, boots, and gloves for health and safety.

Special Risks: Electric Current

Dangers of electric current and safety measures for handling electrical components and connections.

Special Risks: Moved Components

Warning about injuries from moving parts and safety precautions during operation.

Special Risks: Pneumatic Energy

Risks from pneumatic energy and safety measures like wearing glasses and using clean air.

Safety Installations

Feeding units must be integrated into the overall safety concept of the installation.

Installation of the Appliance

Guidelines for safe and proper installation, including clearance and stable placement.

Technical Data

General Specifications Feeder ERF

Technical specifications for the ERF feeder, including weight, dimensions, environment, and electrical/pneumatic data.

General Specifications Divider ERD

Technical specifications for the ERD divider, including weight, dimensions, and environmental data.

General Specification Pre-Separation ESP

Technical specifications for the EPS pre-separation unit, including weight, dimensions, and environmental data.

Equipment Fuses

Information on fuse elements, their ratings, and tripping characteristics for control insertion.

Fastening Torques for Metric Screws

Table of recommended fastening torques for metric screws based on property class.

Table of Control Cables;Hoses

Specifications for control cables and feeding tubes, including length, bending radius, and diameter.

Accessories

List of available accessories with specifications and order numbers.

System Components

Rivet Feeder ERF

Description and connections of the ERF rivet feeder system component.

Rivet Divider ERD

Description and connections of the ERD rivet divider system component.

Control Pre-Separation

Description and connections of the control pre-separation system component.

Pre-Separation EPS

Description and pneumatic connections of the EPS pre-separation system component.

Feeding Tube

Description of feeding tube connections, types, and proximity switches.

Receiver

Description of receiver connections, quick-action locks, and quick-release mechanism.

Manual Feeding Device

Description and connection of the manual feeding device for test mode operation.

Connection and Installation

Connection Compressed Air

Procedure for connecting compressed air to the maintenance unit of the ERF feeder.

Connecting Feeder to Control Unit

Steps for connecting the ERF feeder to the ERC control unit via electrical cable.

Connecting Feeder to Rivet Spindle

Connecting the feed tube with quick-action lock from feeder to rivet spindle.

Connecting Master Feeder to Control Unit

Connecting the master ERF feeder to the ERC control unit via electrical cable.

Connecting Slave Feeder to Master Feeder

Connecting the slave ERF feeder to the master feeder via electrical control cable.

Connecting Divider to Slave and Master Feeder

Connecting the divider to the master and slave feeders using electrical control cables.

Connecting Divider with Spindle or Tool Changer System

Connecting the divider to the rivet spindle or tool changer system via a feeding tube.

Connecting Feeder with Divider and Pre-Separation

Connecting feeders via divider and pre-separation kit for stocking two rivets.

Connecting Control Pre-Separation to LSC

Connecting the control pre-separation to the linear slide control (LSC) via electrical cable.

Connecting Control Pre-Separation to Master Feeder

Connecting control pre-separation to the master feeder via electrical cable and compressed air.

Connecting Pre-Separation EPS to Control EPS

Connecting the EPS pre-separation to the control EPS using cable and pneumatic tubes.

Connecting Pre-Separation to Rivet Divider

Connecting the pre-separation to the rivet divider ERD using a feeding tube.

Connecting Pre-Separation to Spindle or Tool Changer System

Connecting pre-separation EPS to rivet spindle or tool changer system via feeding tube.

Connecting Manual Feeding Device

Connecting the manual feeding unit for test mode operation to the receiver.

Operating the Rivet Feeder

Replenish Rivets

Procedure for filling the rivet feeder with rivets, including color coding and cautions.

Check Correct Level

Using the 'Level' lamp to check separation drum fill level and feeder readiness.

Transport, Packaging and Storing

Security Advice for Transport

Cautions regarding improper transport, emphasizing use of crane eyes and careful handling.

Transport Check

Procedures for checking equipment upon delivery for completeness and damage, including complaint process.

Terms and Conditions for Overseas Transport

Guidelines for overseas transport, including sea freight crates and desiccant pouches.

Packaging

Information on packaging materials and disposal guidelines, with caution on environmental damage.

Storing

Conditions for storing packaging pieces, including temperature, humidity, and protection.

Maintenance and Cleaning

Safety

Safety guidelines for personnel performing maintenance, distinguishing operator vs. expert tasks.

Maintenance and Cleaning Schedule

Overview of maintenance tasks and intervals for optimal operation, emphasizing checking for abrasion.

Pre-Separation (Small Cleaning)

Procedure for small cleaning of the pre-separation unit, including removing tubes and cleaning interior.

Pre-Separation (Large Cleaning)

Procedure for large cleaning of the pre-separation unit, involving slider removal and cleaning all parts.

Stopper with Housing

Procedure for cleaning the stopper with its housing, including cylinder and housing removal.

Self-Piercing Rivet Feeder (Small Cleaning)

Procedure for small cleaning of the feeder, including removing segments and cleaning surfaces.

Self-Piercing Rivet Feeder (Large Cleaning)

Procedure for large cleaning of the feeder, involving separation cylinder and slide cleaning.

Feeding Tubes

Procedure for replacing feeding tubes, including releasing locks and connecting proximity switches.

Emptying the Maintenance Unit

Procedure for checking and draining condensate from the maintenance unit.

Disposal

Environmental Disposal Caution

Warning about environmentally friendly disposal of electronic waste and hazardous materials by licensed specialists.

Emhart Teknologies TUCKER ERF Specifications

General IconGeneral
BrandEmhart Teknologies
ModelTUCKER ERF
CategoryWelding System
LanguageEnglish