EasyManua.ls Logo

EMI UNHG09 User Manual

Default Icon
52 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
UNCG/UNHG
High Efficiency Ductless Split System Universal Air Handler
UNHG0g i UNHG12 i UNHG18 i UNHG24
UNCG-30
8_3
Installation, Operation and
Maintenance Manual
UNCG/UNHG
P/N 240007753, Rev. A [0515091
Question and Answer IconNeed help?

Do you have a question about the EMI UNHG09 and is the answer not in the manual?

EMI UNHG09 Specifications

General IconGeneral
BrandEMI
ModelUNHG09
CategoryAir Conditioner
LanguageEnglish

Summary

To the Installer

Read Before Proceeding

Safety Instructions

Piston/Orifice Replacement

Replacing Piston/Orifice

Instructions for removing and replacing the piston/orifice in specific models, referencing figures.

Verify Unit Before Installing

Product Description

Details the features and capabilities of the AmericaSeries UNCG/UNHG air handler, including its design and functions.

Controls and Components

Overview of the unit's controls and components, including the LCD display and remote thermostat compatibility.

Cabinet Features

Highlights key features of the unit's cabinet, such as filter accessibility and drain pan construction.

Optional Equipment

Lists optional accessories available for the unit, enhancing its functionality and installation flexibility.

Installer Supplied Items

Details the necessary items that installers must provide for the unit's installation, such as wiring and fasteners.

Installation Considerations

Key points to consider before installation, including unit location, clearance, and piping routing.

Mounting the Unit

Condensate Pump Kit Option

Details part numbers for condensate pump kits for floor-mounted and ceiling-mounted units.

Optional Toe Kick Kit

Provides part numbers for the optional toe kick kit required for floor-mounted units with condensate pumps.

Site Preparation for Mounting

Guidelines for preparing the site, ensuring the unit is mounted plumb and level to a smooth surface.

Electrical Wiring

Site Preparation for Wiring

Instructions for preparing the site for electrical wiring, including checking the rating plate and wire size.

Connecting Wiring

Steps for accessing and connecting high and low voltage wiring to the unit's control box.

High Voltage Electrical Wiring

Detailed instructions for connecting the high voltage power supply to the unit's wiring compartment.

Low Voltage Electrical Wiring

Detailed instructions for connecting the low voltage control wiring for unit-mounted controls.

Cooling-Only Wiring

Wiring instructions for cooling-only units, detailing connections between indoor and outdoor units.

Heat Pump Connection Wiring

Wiring instructions for heat pump units, including reversing valve and electric heat connections.

Remote Thermostat Controls

Guidance on connecting and configuring remote thermostats for unit operation.

Electric Heat Wiring Applications

Wiring requirements for electric heat applications, detailing the 'W' connection.

Heat Pump Wiring Applications

Wiring requirements for heat pump operation, detailing the 'O' terminal connection for the reversing valve.

Finishing Electrical Connections

Instructions for insulating unused wires and replacing the control box cover after electrical connections are made.

Condensate Piping

Condensate Piping Process

Details on connecting flexible PVC hoses to condensate drain pipework, ensuring proper slope and drainage.

Condensate Hose Tie Downs

Notice regarding the use of condensate hose tie downs in ceiling mount applications.

Refrigerant Piping

Preparing for Refrigerant Piping

Instructions for preparing the unit and piping connections before starting refrigerant piping installation.

Expansion Device Information

Information on the UNHG's Flo Rater piston expansion device and the UNCG's thermo expansion valve.

Refrigerant Line Sizing

Guidelines for sizing refrigerant lines based on system capacity and condenser connection sizes.

Refrigerant Piping Installation

Steps for brazing refrigerant tubing, insulating the suction line, and connecting outdoor units.

Refrigerant Processing

Refrigerant Processing Steps

Procedures for attaching manifold sets, evacuating, and charging the refrigerant system.

Refrigerant Charge Adjustment

Reference to the refrigerant charge table for specified charge amounts and adjustment procedures.

Refrigerant Charge Fine-Tuning

Guidance on fine-tuning refrigerant charge and setting the TXV for the UNCG30 unit.

Finding Charge Adjustment

Formulas and steps to calculate system charge adjustment based on line length and factory charge.

Reassemble the Cabinet

Cabinet Reassembly Steps

Instructions for reattaching the cabinet and grille, ensuring all screws are tightened.

Initial Start-Up

Pre-Start Up Checks

Steps to perform before starting the unit, including removing obstructions and verifying level.

Unit-Mounted Controller Operation

Instructions for operating the unit using the unit-mounted controller, including mode selection and configuration.

Remote Thermostat Operation Setup

Setup instructions for operating the unit using a remote thermostat, including configuration settings.

UNCG/UNHG Controller Overview

Unit-Mounted Controller Keypad Functions

Details the functions of individual and combined button presses on the unit-mounted controller keypad.

Infrared Remote Control Functions

Describes the functions of buttons on the infrared remote control for unit operation.

Setting the Controller

Controller Temperature Scale Setting

Setting to select between Fahrenheit (°F) and Celsius (°C) for temperature display and operation.

Controller Remote Thermostat Setting

Enables or disables the use of a remote thermostat, switching control between unit and external thermostat.

Controller Heat Source Setting

Configures the unit to recognize an electric heater or heat pump for heating operations.

Controller Heat Pump Setting

Enables heat pump operation when the unit is connected to an appropriate compressor unit.

Controller Auto Changeover Differential Setting

Sets the temperature dead band for automatic changeover between heating and cooling modes.

Controller Filter Check Time Setting

Sets the time interval for the FILTER CHECK warning to appear, indicating filter cleaning is needed.

Controller Room Air Sampling Setting

Configures periodic fan cycling for accurate room temperature sampling, minimizing stratification.

Controller Annunciation Setting

Activates or deactivates audible beeps confirming controller commands and button presses.

Controller LCD Backlight Setting

Sets the LCD backlight to always on, off, or intermittent for visibility and power saving.

Controller Test Mode

Enables quicker operational testing by setting all timers to zero, with caution against rapid compressor cycling.

Controller 7-Day Programming

Allows setting temperature and time schedules for different periods of the day and week.

Controller Auto Setpoint

Sets the default temperature for auto changeover mode within the 7-day programming schedule.

Unit-Mounted Controller Operation

Controller Power-Up Delay

A three-minute delay is enforced before compressor or electric heat energizes to prevent short cycling.

Controller Configuration for Operation

Emphasizes configuring the controller with 'Remote Thermostat OFF' for unit-mounted operation.

Controller ON/OFF Operation

Explains how to turn the unit on or off and what the LCD displays in each mode.

Controller Mode Selection

Details how to select operating modes like Cool, Heat, Auto Changeover, Dry, or Fan using the MODE button.

Controller FAN Operation

Explains how the FAN button controls fan speed and modes, including specific behavior in Dry mode.

Controller Fan Speed Settings

Describes High, Low, and Auto fan speed settings and how Auto mode adjusts speed based on temperature.

Controller Room Air Sampling Feature

Explains how room air sampling, when enabled, circulates air for accurate temperature readings and stratification prevention.

Controller COOL Mode Operation

Detailed steps for operating the unit in COOL mode, including setpoint adjustment and compressor control.

Controller Optional Electric Heat Operation

Instructions for operating the unit with optional electric heat, requiring specific configuration and mode selection.

Controller Two-Stage Heat Pump Operation

Details operation for heat pump systems with electric heat, enabling two-stage heating based on temperature.

Controller DRY Mode Operation

Instructions for operating in DRY mode, which uses cooling and electric heat to remove humidity.

Controller Auto Changeover Operation

Explains how Auto Changeover (ACO) mode automatically selects heating or cooling based on temperature and settings.

Controller Manual Run Mode

Describes manual mode where user selects temperature, mode, and fan speed, which do not change over time.

Controller Pre-Programmed Run Mode

Explains how to enter and utilize pre-programmed schedules for automatic temperature and mode changes.

Controller Room Air Sampling for Idle Periods

Details how room air sampling minimizes stratification by circulating air during idle periods for accurate temperature sensing.

Remote Thermostat Operation

Remote Thermostat Power-Up Delay

A three-minute delay is enforced before compressor or electric heat energizes to prevent short cycling.

Remote Thermostat Configuration

Emphasizes configuring the controller with 'Remote Thermostat ON' for remote thermostat operation.

Thermostat Selection Guide

Provides guidance on selecting EMI or field-supplied thermostats based on system type (cooling, heat pump, electric heat).

Thermostat Requirements for Cooling Only

Specifies the required terminals (R, Y, G, C) for thermostats used with cooling-only systems.

Thermostat Requirements for Cooling with Electric Heat

Specifies the required terminals (R, Y, W, G, C) for thermostats used with cooling and electric heat systems.

Thermostat Requirements for Heat Pump with Electric Heat

Specifies the required terminals (R, Y, O, W, G, C) for thermostats used with heat pump and electric heat systems.

Remote Thermostat FAN Operation

Explains how the remote thermostat controls the indoor fan speed and operation (AUTO/ON).

Remote Thermostat Cooling Operation

Details how the wall thermostat controls cooling operation, including setpoint adjustment and unit response.

Remote Thermostat Electric Heat Operation

Instructions for operating electric heat via remote thermostat, including configuration and setpoint adjustments.

Remote Thermostat Two-Stage Heat Pump Operation

Details operation of two-stage heat pump with electric heat using a remote thermostat, including setpoint control.

America Series Controller Features

Controller Short Cycle Protection (ASCT)

Explains the anti-short-cycle timer feature that protects the compressor from rapid restarts after cycling off.

Controller Staggered Start Protection

Describes the staggered start feature that prevents simultaneous starting of compressor and electric heater in certain modes.

Controller Minimum Run Time

Ensures the compressor or heat source runs for a minimum of two minutes to prevent premature cycling.

Controller LCD Backlight Feature

Details the selectable settings for the LCD backlight (Off, On, Intermittent) for visibility.

Controller Drain Pan Sensor Feature

Monitors condensate levels, signaling the control unit to switch off the condensing unit if a critical level is reached.

Controller Annunciation Feature

Provides audible feedback via beeps to confirm received commands from the microprocessor.

Controller Memory Backup

Retains all settings, including operation mode, during power failures and restores them after power restoration.

Controller Fault Conditions

Controller Fault E01: Room Air Sensor

Indicates a disconnected, damaged, or malfunctioning room air sensor; operation continues with last known value.

Controller Fault E02: Condensate Fault

Signals a condensate fault from pumps or drain pan sensors; compressor switches off until condition is corrected.

Controller Fault E03: ID Coil Sensor

Indicates a freeze condition detected by the indoor coil sensor; compressor switches off until corrected.

Maintenance

Clean the Air Filter

Instructions for cleaning the unit's air filter monthly or when visibly dirty to maintain airflow and efficiency.

Troubleshooting

Troubleshooting Wiring Diagrams

Guidance on referencing the unit's wiring diagram for troubleshooting indoor unit issues.

Wiring Requirements for Troubleshooting

Details on air handler and condenser connection requirements, including electrical service panel and 24V interconnect wiring.

Troubleshooting Power Supply Check

Steps to check the rating plate for proper voltage and breaker size, and verify incoming power supply with a voltmeter.

Troubleshooting Test Mode

Explains how to use Test Mode for functional checks, noting timers are shortened and cautioning against compressor short cycling.

Troubleshooting Low Voltage Cooling-Only

Details low voltage interconnect wiring for cooling-only units and checking 24V signals.

Troubleshooting Interconnect Wiring

Refers to specific figures for unit-mounted and remote thermostat applications for interconnect wiring checks.

Troubleshooting Voltage Checks

Procedures for checking 24V transformer output and signals across various terminals using a voltmeter.

Troubleshooting Electric Heat Applications

Information on control relays, limit switches, and fuse links for electric heat systems.

Troubleshooting Low Voltage Heat Pump with Electric Heat

Details low voltage wiring for heat pump/electric heat systems and checking 24V signals for cooling and heating stages.

Troubleshooting Cooling Signal Check

How to check for a condenser cooling signal by measuring 24V across Y and C wires.

Troubleshooting Heating Signal Check

How to check for a condenser heating signal (Y) and electric heat energization for two-stage heating.

Troubleshooting Condensate Pumps

Information on condensate pump operation, maximum lift, float switch function, and safety switch interruption.

Frequently Asked Questions

FAQ: No Display or Unit Not Operating

Addresses issues with no display or unit operation when mixing EMI indoor units with non-EMI condensers, focusing on transformer requirements.

FAQ: Condenser Not Starting

Troubleshooting steps for a condenser not starting, including checking setpoints, voltage, and high-pressure switch reset.

FAQ: Blank Indoor Unit Display

Troubleshooting for a blank display, involving power supply checks, wire inspection, and potential circuit board replacement.

FAQ: Display Flicker

Confirms that slight flickering of the display is normal and may vary with room lighting.

FAQ: Fan Run Time

Explains fan run times in cooling/heating with auto fan mode, including speed adjustments and post-cycle operation.

FAQ: Indoor Unit Freeze-Up Causes

Discusses common causes of indoor unit freeze-up, including sensor placement, air filter condition, coil cleanliness, and refrigerant charge.

FAQ: Operating Unit Without Infrared Remote

Provides instructions on accessing all infrared remote functions via the unit-mounted control keypad.

Specifications and Dimensions

Specifications and Dimensions Notice

Notice regarding potential changes in designs, specifications, and performance without prior notification.

UNCG/UNHG System Options

Test Unit Performance Data Sheet

Performance Data Sheet Instructions

Instructions for completing the performance data sheet, emphasizing readiness for technical support calls.

EMI's Product Line

EMI Indoor Units Overview

Illustrations and names of EMI's indoor air handler units, including UNCG/UNHG, WLCG/WLHG, and CACG/CAHG.

EMI Outdoor Units Overview

Illustrations and names of EMI's outdoor condenser units, including S1CG/S1HG and T2CG/T3CG/T4CG series.

Related product manuals