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Enerblue PURPLE - User Manual

Enerblue PURPLE
40 pages
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PURPLEPURPLE
Natural refrigerant gas
R290
USER and
MAINTENANCE MANUAL
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Summary

Introduction

Symbols

Danger Symbols and Meanings

Explanation of various danger symbols used in the manual and on unit labels.

Field of Application

Unit Application Overview

Details on the intended use of the 'hydronic' and 'condensing' versions of the machine.

Overview and Personnel Qualifications

Guidance on interventions, personnel qualifications, and safety precautions before maintenance.

Inspection, Unpacking, and Transport

Inspection Procedures

Steps for checking the unit upon receipt for any signs of damage.

Unpacking Responsibilities

Guidelines for the proper disposal of packing material according to regulations.

Lifting and Transport Safety

Precautions for safe lifting and transport of the unit, including fastening.

Unintended Use

Safety Measures

Definition of Dangerous Area

Defines the internal dangerous area and access restrictions for qualified operators.

Safety Provisions and Precautions

Details on safety provisions, PPE, hot parts, and prohibited actions during operation and maintenance.

Installation in Explosive Atmospheres (ATEX)

Guidance for installing the machine in areas classified under ATEX directives.

Protective Devices

Information on the technical protection measures integrated into the machine.

Refrigerant Leak Detection

Details on the R290 gas leak detector and its function.

Lighting Requirements

Requirements for adequate lighting during installation and maintenance.

Personnel Qualifications and Obligations

User responsibilities regarding occupational safety and operator qualifications.

Various Warnings

General warnings and reference to other important documents and labels.

Positioning and Installation

Installation Location Requirements

Factors to consider for unit placement, including ambient conditions, ventilation, and surroundings.

Anchoring and Support Base

Instructions for securing the unit to the ground with a stable, flat, and horizontal base.

Installation Space Requirements

Details on required service spaces around the unit for airflow and maintenance access.

Anti-Vibration Mounts (Optional)

Optional mounts to reduce vibration transmission to the structure, including rubber types.

Hydraulic Connection Recommendations

Best practices for hydraulic circuit setup, including components and safety measures.

Recommended Hydraulic Circuit Diagram

Diagram and component list for the recommended hydraulic circuit.

Set-up Configurations (ST 1 P - ST 1 PM)

Component details and diagrams for specific unit set-ups.

Set-up Configurations (ST 1 PS - ST 1 PMS)

Component details and diagrams for specific unit set-ups.

Sound Data

Table providing sound power and pressure levels for different unit sizes and versions.

Hydraulic Connection

Connection to the Exchanger

Instructions for connecting the water inlet to the exchanger, with warnings.

Minimum Water Content in the Plant

Importance and calculation of minimum water content for system stability.

Recovery Condenser;Hot Water Connections

Guidelines for hydraulic connections to recovery condensers or sanitary hot water systems.

Mounting the Water Flow Meter

Step-by-step instructions for correctly mounting the water flow meter.

Water Flow Rate to Exchangers

Explanation of nominal and maximum water flow rates and their impact.

Water Composition Requirements

Mandatory water parameter compliance to prevent corrosion and maintain warranty.

Low Temperature Operation (Chiller Unit)

Guidance on operating with water-anti-freeze mixtures at low temperatures.

Low Temperature Operation (Heat Pump Unit)

Considerations for operating the heat pump unit with low condenser water temperatures.

Safety Valve Discharge

Instructions for safely conveying safety valve discharge to prevent harm.

Electric Connections

Overview of Electrical Connections

General requirements for electrical connections, earth, voltage, and phase sequence.

Compressor Guard Heating

Procedure for energizing the compressor guard heating elements before start-up.

Potential Free Contacts

Information on available potential free contacts for alarms, compressors, and pumps.

Circulation Pump Connections

Requirements for connecting the circulation pump and external consents.

Fan Speed Control

Details on fan speed control for performance and noise reduction; warnings against modification.

Microprocessor Control

Reference to the separate manual for microprocessor control.

Start-Up

Preliminary Verifications Checklist

Essential checks before unit start-up, covering electrical, hydraulic, and safety aspects.

Verifications During Operation

Checks to perform during unit operation, including phase sequence and refrigerant level.

Checking the Refrigerant Load

Procedure for checking the refrigerant load and identifying potential humidity issues.

Alarm Handling

Warning regarding the consequences of improperly resetting alarms.

Calibrating the Control Components

Decommissioning

Seasonal Shutdown Procedure

Steps for safely shutting down the unit for seasonal periods.

Emergency Stop Function

Instructions on how to use the emergency stop button for immediate shutdown.

Periodic Maintenance and Inspections

Maintenance and Start-up Warnings

Critical safety warnings for maintenance operations, including power, live parts, and hot components.

Periodic Inspection Overview

Table detailing periodic inspections, their frequency, and operations involved.

Environmental Protection and Safety

Recommendations for minimizing refrigerant leaks during maintenance.

Disposal of the Unit

Refrigerant

R290 Refrigerant Safety Data

Comprehensive safety data sheet for R290 refrigerant, including hazards and precautions.

Important Information on Refrigerant Used

Details on the R290 refrigerant, its GWP, and routine inspection requirements.

Enerblue PURPLE Specifications

General IconGeneral
BrandEnerblue
ModelPURPLE
CategoryChiller
LanguageEnglish