ENERCON CORONAFLEX ML0150-501-01 User Manual

Name: ENERCON CORONAFLEX ML0150-501-01
Brand: ENERCON
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55 pages

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3/22/2017

CORONAFLEX™

CE CORONA TREATING SYSTEM

ML0150-501-01

OWNERS REFERENCE MANUAL

Enercon Industries Corp.

W140 N9572 Fountain Blvd.

P.O. Box 773

Menomonee Falls, WI 53052-0773

Phone: (262) 255-6070

Fax: (262) 255-7784

Web Site: www.enerconind.com

Table of Contents2
Section 1 - Introduction4
Safety and Warnings4
Safety Precautions5
General6
Coronaflex™ Corona Treating System Description6
Power Supply Specifications6
INFORMATION and SAFETY LABELS (Figure 1)7
Section 2 - Installation8
Unpacking and Inspection8
Documentation8
Optional Equipment8
Site Selection8
Installation Guidelines8
TREATER STATION (Figures 2 & 3)8
POWER SUPPLY STAND (Figure 4)9
POWER SUPPLY WITHOUT STAND (Figure 5)9
REMOTE HIGH VOLTAGE TRANSFORMER (Figure 6)10
HIGH VOLTAGE TRANSFORMER MOUNTING (Figure 7)10
CONNECTING the FLEXIBLE HV CONDUIT (Figure 8)11
CONNECTING a SHORTENED FLEXIBLE HV CONDUIT (Figure 9)11
System Requirements12
Temperature12
Input Voltage12
Grounding12
CONTROL WIRE CONNECTIONS (Figure 10)12
HIGH FREQUENCY OUTPUT POWER CABLES (Figure 11)12
CUSTOMER INTERLOCKS (Figure 12)13
Exhaust Air Duct & Blower13
Exhaust Duct Sizing Guidelines14
Exhaust Duct Sizing Guidelines Table14
Ozone Emissions and Exhaust14
Estimatiing Your Systems Ozone Emissions14
Discharge Height over Ground Level14
Maximum & Minimum Airflow14
Exhaust Temperature14
Moisture Content14
Exhaust Pipe Materials14
Exhaust Duct Run14
EXHAUST DUCT CONNECTIONS DO'S and DON'TS (Figure 13)15
Inspection16
Verification of Proper Cooling16
Pre Start-Up Inspection16
On-Site" Start-Up16
STANDARD SYSTEM COMPONENT INSTALLATION LAYOUT (Figure 14)17
SYSTEM COMPONENT INSTALLATION LAYOUT WITHOUT STAND (Figure 15)18
Section 3 - Principles of Operation19
General19
CORONAFLEX™ TREATER SYSTEM (Figure 16)19
Review the Installation20
Treating Conductive Materials20
Treating Thick Materials20
Air Gap Adjustment20
STATION THREAD-UP (Figure 17)20
System Interlocks21
Electrode21
Zero Speed21
Exhaust21
Customer Interlock21
POWER up (Figures 18 & 19)22
Control Functions22
Initial Start-Up22
Sequence of Operation23
Local Control23
REMOTE START/STOP CONTROL (Figure 20)23
LOSS of TREATMENT INDICATOR (Figure 21)24
Section 4 - Optional Equipment25
General25
REMOTE CONTROL (Figure 22)25
HIGH VOLTAGE SWITCHING (Figures 23 - 26)25
Skip Treat Control27
Ozone Decomposer27
Spare Parts Kits27
Section 5 - Maintenance28
General28
Preventative Maintenance28
Test System Interlocks28
Electrode28
Zero Speed28
Exhaust28
Customer Interlock28
Visual Inspection28
Power Supply Cabinet29
Power Supply Heat Sink and Cooling Fan29
External Connections29
Treater Station Inspection29
Electrode Module Inspection29
ELECTRODE MODULE REMOVAL (Figure 27 & 28)29
Weekly Checks30
Ground Roll Inspection/Cleaning30
Cleaning of Rolls30
Roll Handling (All Rolls)30
Aluminum Roll30
Ceramic Roll30
Release Coated Plasma Ground Roll31
Quarterly Checks31
Internal Inspection31
STATION COMPONENTS / CONNECTIONS (Figure 29)31
GROUND BRUSH INSPECTION (Figure 30)31
Maintenance Record32
Corrective Maintenance32
Air Gap32
CHECKING the AIR GAP (Figure 31)32
SETTING the AIR GAP (Figure 32)32
ZERO SPEED SENSOR GAP (Figure 33)33
ELECTRODE REMOVAL (Figure 34)33
Cleaning the Electrodes33
High Voltage Wire Cleaning34
Electrode Repair Procedures34
HIGH VOLTAGE WIRE REPAIR (Figures 35 - 37)34
ELECTRODE TAB REPLACEMENT (Figures 38 - 41)34
Covered Roll Patch Procedure36
CERAMIC and EPOXY ROLL PATCH PROCEDURE (Figures 42 - 46)36
Ground and Idler Roll Removal37
IDLER ROLL REMOVAL (Figures 47)37
GROUND ROLL REMOVAL (Figure 48)37
Ground and Idler Roll Installation38
GROUND ROLL INSTALLATION (Figure 49)38
Idler Roll Installation38
Storing Rolls38
Section 6 - Troubleshooting39
General39
The Local or Remote Membrane Switch Is Blank39
Interlock39
FLASHING H.V. TRIP (Figure 50)40
Solid H.V. Trip42
High Temp42
Fault43
Unable to Control Power Level43
Output Power Level Is Low44
Inverter Ohm Check Procedure45
Bridge Rectifier Ohm Check Procedure45
Section 7 - Parts Lists46
General46
How to Use this Parts List46
How to Order Parts46
Shipping Instructions for Returns46
1-3KW COMPAK™ 2000 POWER SUPPLY PARTS BREAKDOWN (Figure 51)47
4-5KW COMPAK™ 2000 POWER SUPPLY PARTS BREAKDOWN (Figure 52)48
STATION PARTS BREAKDOWN (Figure 53)49
Section 8 - Miscellaneous Maintenance Record50
Production Information52
Notes54

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ENERCON CORONAFLEX ML0150-501-01 Specifications

General

Brand	ENERCON
Model	CORONAFLEX ML0150-501-01
Category	Industrial Equipment
Language	English

ENERCON CORONAFLEX ML0150-501-01 User Manual

Table of Contents

Questions and Answers:

ENERCON CORONAFLEX ML0150-501-01 Specifications