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Key safety instructions and warnings for operating and servicing the CoronaFlex™ system.
Detailed safety precautions including DANGER, WARNING, and CAUTION statements.
Overview of the CoronaFlex™ system, its technology, and manual usage.
Explanation of the CoronaFlex™ Corona Treating System and its benefits.
Technical specifications for the power supply unit, including voltage and enclosure details.
Examples and placement of labels providing technical and safety information.
Procedures for receiving, inspecting, and handling the equipment shipment.
Considerations for choosing the optimal location for equipment installation.
General guidelines and recommendations for installing the system components.
Specific instructions for mounting and installing the treater station unit.
Instructions for mounting the power supply and transformer on a stand.
Instructions for mounting the power supply when a stand is not used.
Guidance on positioning and mounting the high voltage transformer remotely.
Procedures for securely mounting the high voltage transformer.
Steps for connecting the flexible high voltage conduit to the system.
Procedure for shortening and terminating the flexible HV conduit.
Details on operating temperature, input voltage, and grounding requirements.
Instructions for connecting control wiring between system components.
Guidance on connecting the HF output power cables to the transformer.
How to integrate external interlocks with the CoronaFlex™ system.
Requirements and considerations for exhaust ducting and blower installation.
Table and guidelines for selecting appropriate exhaust duct sizes.
Information on estimating ozone emissions and exhaust system parameters.
Best practices and warnings for connecting exhaust ductwork.
Checklist for visually inspecting system components after installation.
Ensuring adequate cooling for the power supply unit.
Pre-operational checks before system startup.
Guidance on scheduling and performing the initial system startup.
Introduction to the operational principles of the CoronaFlex™ system.
Overview of the system's core components and their functions.
How the power supply converts AC to high-frequency AC for the transformer.
How the HV transformer steps up frequency output to create corona voltage.
How the treater station applies high voltage to create corona discharge.
Verifying correct installation before initial operation.
Adjusting power for treating conductive substrates to prevent damage.
Considerations for reducing power when treating thick materials.
Procedure for adjusting the air gap between electrodes and ground roll.
Steps for properly threading material through the treater station.
Function of the electrode interlock to ensure proper module engagement.
Function of the zero speed interlock to prevent operation without roll movement.
Function of the exhaust interlock to ensure proper airflow and ozone removal.
Function of customer interlocks for line integration and safety.
Introduction to optional equipment and general safety for installation.
List of standard optional features available for the system.
Description of the Remote Display option for control and monitoring.
Option to switch between treating different sides of the web.
How to operate the 3-position switch for selecting treatment sides.
How to operate the 2-position switch for selecting treatment sides.
Safety interlocks associated with the High Voltage Switching Box.
Optional feature for controlling treatment along the web length.
Function and purpose of the Ozone Decomposer unit.
Introduction to maintenance procedures and the importance of a planned program.
Recommendation for establishing and following a preventative maintenance program.
Procedure for testing the functionality of all system interlocks.
Testing the electrode interlock functionality.
Testing the zero speed interlock functionality.
Testing the exhaust interlock functionality.
Testing the customer interlock functionality.
Performing regular visual checks to identify potential issues.
Inspection of the power supply cabinet for cleanliness and corrosion.
Checking the heat sink and cooling fan for proper operation and cleanliness.
Inspection of cables and connectors for damage or deterioration.
Inspecting the treater station for dust, debris, and corrosion.
Instructions for inspecting the electrode module for dirt buildup or damage.
Procedure for safely removing the electrode module from the station.
Methods for cleaning the electrodes using approved cleaning agents.
Procedure for cleaning high voltage wires and addressing carbon tracking.
Methods for repairing damaged electrodes and associated components.
Steps for repairing damaged high voltage wires using RTV and shrink tubing.
Procedure for replacing damaged electrode mounting tabs.
Steps for patching pinholes in ceramic or epoxy covered rolls.
Procedures for removing ground and idler rolls from the station.
Procedures for reinstalling ground and idler rolls into the station.
Introduction to troubleshooting steps and avoiding internal adjustments.
Troubleshooting steps for a blank membrane switch on the control panel.
Troubleshooting steps when the INTERLOCK LED is lit and the power supply won't start.
Diagnosing and resolving high voltage arcing issues causing flashing H.V. TRIP.
Troubleshooting a solid H.V. TRIP where the LED stays lit.
Identifying and resolving hard shorts to ground within the system.
Troubleshooting steps for a suspected failed high voltage transformer.
Troubleshooting when the HIGH TEMP LED is lit and the power supply won't start.
Troubleshooting steps when the FAULT LED is lit on the membrane switch.
Diagnosing issues where output power level adjustment fails.
Troubleshooting when the output power cannot be adjusted to the full rated level.
Procedure for checking the inverter semiconductor for faults using a VOM.
Procedure for checking the bridge rectifier semiconductor for faults using a VOM.
Introduction to parts breakdowns and how to identify system components.
Instructions on how to identify parts using illustrations and item numbers.
Information required when placing an order for replacement parts.
Illustrated parts breakdown for the 1-3kW Compak™ 2000 CE power supply.
Illustrated parts breakdown for the 4-5kW Compak™ 2000 CE power supply.
Illustrated parts breakdown for the CoronaFlex™ treater station components.
Log for recording maintenance performed on the equipment.
Table for tracking product specifications, line speeds, and output levels.
Blank pages for user notes and comments.
General| Brand | ENERCON |
|---|---|
| Model | CORONAFLEX ML0150-501-01 |
| Category | Industrial Equipment |
| Language | English |
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