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ENERGY KING 35EKB - User Manual

ENERGY KING 35EKB
76 pages
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ENERGY KING
Wood/Coal Boilers
Models 35EKB/45EKB &
ASME-Certified Model A40EKB
Installation, Operation & Maintenance Manual
RJM Manufacturing, Inc.
1875 Olson Drive
Chippewa Falls, WI 54729
(715) 720-1794 Fax (715) 720-1797
www.EnergyKing.com
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Summary

Understanding Your Boiler and Safety Precautions

Boiler Introduction and Manual Overview

Purpose of the manual, installation advice, and warranty considerations.

Critical Safety Instructions

Essential safety guidelines including clearances, fuel, operation, ash disposal, and emergency preparedness.

Boiler Specifications and Component Details

Technical Specifications by Model

Detailed specifications including dimensions, capacity, and materials.

Boiler Components Overview

Description of all parts, including cutaway views and detailed explanations.

Preinstallation, Fuel, and ASME Certification

ASME Certification and Preinstallation Checks

Understanding ASME certification and crucial preinstallation considerations.

Fuel Requirements for Wood

Guidelines for proper wood fuel selection, handling, and what not to burn.

Fuel Requirements for Coal

Guidelines for proper coal fuel selection, handling, and what not to burn.

Installation: General Requirements and Placement

General Requirements, Zones, and In-floor Heating

Installer requirements, codes, zones, and in-floor heating considerations.

Placement and Floor Protection

Boiler placement, floor protection, and clearance requirements.

Installation: Boiler Configuration and Clearances

Primary and Add-On Boiler Installation

Guidelines for using the boiler as a primary or add-on heating source.

Clearances to Combustibles

Minimum safe distances from the boiler to combustible materials.

Installation: Assembly and System Connections

Boiler Assembly Procedures

Steps for assembling hearth plates, doors, and control boxes.

Draft System and Gauge Installation

Installing draft system, pressure-temperature gauge, and relief valve.

Control Systems and Wiring

Installing aquastat, thermostat, hot water coil, and wiring.

Installation: Air, Venting, and Plumbing

Combustion Air Requirements

Ensuring adequate combustion air supply for safe and efficient operation.

Venting System Installation

Proper installation of chimney, connectors, and draft control for exhaust.

Chimney Connector and Draft Control

Details on chimney connectors and barometric draft control installation.

Plumbing and System Integration

Connecting plumbing, expansion tanks, auto-fill, and gate valves.

Zones and In-floor Heating Details

Further details on heat dump zones and in-floor heating system integration.

Boiler Operation Guide

General Operation, First Fire, and Safety

Initial startup, gate valve usage, first fire, cycles, overfire, and power failure.

Firing Wood

Detailed procedures for starting and refueling wood fires.

Firing Coal

Detailed procedures for starting, refueling, and managing coal fires.

Boiler Maintenance and Troubleshooting

Maintenance Schedule and Procedures

Routine cleaning, gasket replacement, creosote management, and ash disposal.

Troubleshooting Common Problems

Diagnosing and resolving issues related to fuel, draft, and ash buildup.

Detailed Troubleshooting Solutions

Resolving performance, safety, and system issues like overheating or no heat.

Appendices and Warranty Information

Technical Appendices

Wiring/plumbing diagrams, parts list, service records, and warranty claim procedures.

Limited Warranty Details

Coverage, exclusions, user responsibilities, and service procedures.

Supplemental Control Documentation

Aquastat-Immersion Control Information

Reference document for Honeywell Aquastat-Immersion Control unit.

24-V Wall Thermostat Guide

Reference document for Honeywell 24-V Wall Thermostat installation and use.

ENERGY KING 35EKB Specifications

General IconGeneral
BrandENERGY KING
Model35EKB
CategoryBoiler
LanguageEnglish