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Engel 800 Series User Manual

Engel 800 Series
56 pages
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ENGEL 800 SERIES
ROLLFORMER
INSTALLATION, OPERATION &
MAINTENANCE MANUAL
Manual-MN031407
March 2007

Table of Contents

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Engel 800 Series Specifications

General IconGeneral
BrandEngel
Model800 Series
CategoryIndustrial Equipment
LanguageEnglish

Summary

SAFETY SUMMARY

PROMOTING SAFETY

Guidelines for establishing and maintaining a company safety program.

SAFETY PROGRAM

Steps for developing and implementing a comprehensive safety program.

CUSTOMER'S RESPONSIBILITIES

User responsibilities for safeguarding equipment and personnel against hazards.

REFERENCE SOURCES

List of organizations and standards for additional safety information.

WARNING LABELS

Explanation of hazard warning labels and their meanings.

LOCKOUT GUIDE

INTRODUCTION

Purpose and scope of the hazardous energy lockout procedure.

SCOPE

Applicability of the lockout procedure to various work tasks.

DEFINITIONS

Key terms used in the lockout/tagout procedure.

RESPONSIBILITIES

Roles and duties of managers, supervisors, and engineers in lockout/tagout.

PROCEDURES

Steps for implementing lockout/tagout, including lock systems and sequences.

TRAINING

Requirements for training authorized and affected employees on lockout/tagout.

INTRODUCTION

INSTALLATION

Considerations for selecting a location and unpacking the machine.

SAFETY

Precautions to take before starting and while operating the machine.

SYSTEM OVERVIEW

ROLLFORMER

Description of the Engel 800 Series Rollformer and its features.

Triplex Outboard Feed Guide Option

Description of the optional multi-position feed guide for forming various profiles.

Factory Roll Gap Settings

Information on pre-gapped forming rolls and adjustment procedures.

Roll Gap Chart

Reference chart for roll gap clearance settings based on roll set.

Slitter Attachment (Option)

Details on the optional slitter attachment for forming cleats.

SYSTEM CONTROLS

ROLLFORMER START/STOP SWITCH

Description of the single On/Off rocker switch for starting and stopping the motor.

MAINTENANCE

TORQUE VALUES FOR GENERAL ASSEMBLY

Reference chart for metric and inch bolt and cap screw torque values.

SERVICING

Recommendations for lubrication, general requirements, and schedule.

TOOLING REPLACEMENT

Procedure for ordering replacement tooling for the rollformer.

PREVENTIVE MAINTENANCE

Suggested inspection and check schedule for safe and reliable service.

ASSEMBLY DRAWINGS & ELECTRICAL SCHEMATICS

Reference to drawings for troubleshooting, parts ordering, and identification.

RETURNS

Procedures for returning parts for repair, warranty, or credit.

ORDERING PARTS

Instructions and form for ordering replacement parts.

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