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Enoitalia BB 20 - User Manual

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ENOITALIA S.r.l.
User instructions and technical manual
Semi-automatic filling machine for Bag in box
“BB 20”
EC DECLARATION OF CONFORMITY
The company Enoitalia S.r.l. with registered office and operating headquarters in the borough of
Cerreto Guidi (FI) village of Pieve a Ripoli, in via Prov. Pisana 162 operating in the wine trade as the
manufacturer and vendor of the machines:
SEMI-AUTOMATIC FILLING MACHINE BB20
DECLARES
at its own responsibility that the product in question conforms to the provisions of the following
community regulations, including the latest modifications to such, and to the relative national
legislation implementing such:
2006/42CEE, 95/2006/CE, 89/336CEE, 2004/108/CE, 2000/14 CEE
Cerreto Guidi , 01/01/2014 Enoitalia srl
Falorni Fabio
INTRODUCTION
Before installation carefully read the instructions given below, since this manual constitutes an
essential part of the machine.
This machine is recommended for filling bags in plastic material with liquids destined for human
consumption such as: WINE, MILK, WATER.
It is not suitable for pumping inflammable liquids or for use in environments with petrol,
concentrated acids or solvents.
The Manufacturer declines all responsibility for damage deriving from improper use of the
machine, or from failure to observe the instructions provided in this manual.
WARNING!
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Summary

EC Declaration of Conformity

Company and Product Details

Details of Enoitalia S.r.l. and the SEMI-AUTOMATIC FILLING MACHINE BB20.

Declared Conformity Regulations

Lists community regulations the machine conforms to, including latest modifications.

Declaration Date and Location

Specifies the location (Cerreto Guidi) and date (01/01/2014) of the declaration.

Introduction and Warnings

Pre-installation Warning

Emphasizes reading the manual carefully before installation as it's essential.

Machine Application Scope

Recommended for filling bags with liquids for human consumption like wine, milk, water.

Usage Restrictions and Disclaimer

Not for flammable liquids; manufacturer disclaims responsibility for improper use or failure to follow instructions.

Machine Description and Components

Main Components Overview

Lists key components such as control panel, pump, compressor, sensors, filling head, and trolley.

Component Details

Provides specific details for each component, including panel features and filling head mechanism.

Positioning, Checking, and Installation

Preliminary Machine Check

Verify packaging, component integrity, and ensure the filling arm moves freely.

Pre-Installation Electrical Check

Ensure correct mains voltage, proper earthing, and use qualified personnel for electrical connections.

Machine Installation Procedure

Position the machine, connect pump to tank, and connect the power supply cable.

Control Panel Operation and Menu Navigation

Control Panel Layout

Description of the control panel's general switch, start/stop buttons, and PLC display.

Menu Navigation and CICLO Function

Guide to navigating menus and setting filling quantities (QUANTITA' EROGATA, QUANTITA' RICHIESTA).

Cycle Parameters Configuration

Cycle Parameter Settings

Adjustments for lock piston, vacuum time, and nitrogen injection at the start/end of filling.

Calibration and Correction Parameters

Parameters for meter calibration (K FACTOR), volume correction, and autotuning.

Configuration Settings

Delay Settings for Operations

Configuration of delays for pump activation, EV.VINO, and start/stop counters.

Continuous Filling Delay Settings

Settings for delays related to the start and stop of continuous filling operations.

Input;Output and Language Settings

Input;Output Signal Configuration

Configuration of digital inputs and outputs for various machine functions.

Language Selection

Option to select the user interface language from a list of available languages.

Alarms, Counters, and Sanitization

Alarm Management

Functionality to cancel machine alarms, such as the 'no-liquid' error.

Filling Counters

Displays the number of filled containers and total liters dispensed, with a reset option.

Sanitization Options

User can select between 'LAVAGGIO' (washing) and 'VAPORE' (steam) cleaning methods.

Cleaning Procedures

Liquid Washing Procedure

Instructions for performing a liquid washing cycle using hot liquid or chemicals.

Steam Sanitization Procedure

Settings for steam sanitization cycles, including number of cycles and phase durations.

Recipes and Password Access

Recipe Management

Allows storing and recalling parameter settings as custom recipes for later use.

Password Protection

Details on user credentials (UTENTE, PASSWORD) required to access protected menu sections.

Adjustment and Calibration

Filling Adjustment Parameters

Explanation of 'CONTALITRI, K FACTOR' for filling adjustment and 'CORREZIONE LITRI' for fine-tuning.

K Factor Calibration

Details on adjusting the K factor based on filling errors (± 500g) to improve precision.

Filling Operation

First Usage and Washing

Recommended preliminary washing procedure to remove residues and sanitize tubes before first use.

Filling Process Steps

Steps for setting quantity, starting the machine, handling interruptions, and extracting the head.

Bag Handling and Filling

Bag Placement and Prong Adjustment

How to place the bag on the prong and adjust its height for optimal filling.

Filling Head Operation

Procedure for lowering the filler head, extracting the cap, and inserting the filling cylinder into the bag.

First Start-up Warnings and Tips

By-pass Valve Operation

Instructions on using the by-pass valve during first start-up and after tubes are full.

Filling Sequence and Correction

Machine extracts air, fills, injects nitrogen, closes valve, and explains post-filling weight checks.

Bag Format Adjustment

Adjusting for Different Bag Sizes

Corrections for prong height, fill volume, and COR parameter for different bag formats.

Pre-filling Counter Reset

Resetting the 'QUANTITA' EROGATA' counter to zero before the first filling operation.

Possible Causes of Malfunctioning

Troubleshooting: Filling Issues

Addresses problems like machine not stopping, stopping prematurely, or difficulty inserting filler head.

Troubleshooting: Cap and Leak Issues

Solutions for pincer not getting cap, air depression tube filling, and liquid leaks.

Troubleshooting: Machine Not Starting

Machine Fails to Start or Dispense

Checks for power, extension leads, safety devices, compressor, air tubes, and switches.

General Warnings and Safety Precautions

Operational Environment and Liquids

Position in dry place, avoid inflammable/explosive liquids, and liquid temperature limits (+5°C to 60°C).

Safety During Operation

Do not operate with wet hands, do not remove casing during operation or washing.

Manual and Modification Disclaimer

Read manual thoroughly; manufacturer not responsible for damage from third-party modifications.

Enoitalia BB 20 Specifications

General IconGeneral
BrandEnoitalia
ModelBB 20
CategoryIndustrial Equipment
LanguageEnglish