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Environnement MIR 9000 - LCD User Manual

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TECHNICAL MANUAL
MIR 9000 - LCD
MULTIGAS ANALYZER
- August 2006 -
111 Bd Robespierre, 78300 POISSY, FRANCE – TEL. 33–1 39.22.38.00 – FAX 33–1 39.65.38.08
http://www.environnement-sa.com
COMPONENTS
BREAKDOWN &
LOCATION

Table of Contents

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Environnement MIR 9000 - LCD Specifications

General IconGeneral
BrandEnvironnement
ModelMIR 9000 - LCD
CategoryMeasuring Instruments
LanguageEnglish

Summary

General Characteristics

General

Overview of the MIR 9000 analyzer, its capabilities, and applications.

Presentation

Visual presentation of the MIR 9000 analyzer and its core function.

Description

Details on the different versions of the MIR 9000 analyzer available.

Various Operation Modes

Explanation of standard and optional operating modes for the analyzer.

Related Equipment

Information on essential external equipment required for system integration.

Characteristics

Detailed technical specifications, storage, and installation requirements.

Technical Characteristics

Key performance metrics and technical data of the MIR 9000 analyzer.

Storage Characteristics

Environmental conditions for storing the analyzer to maintain its integrity.

Installation Characteristics

Guidelines for physical and electrical connections and installation.

Operation

Infrared Correlation Principle

Detailed explanation of the infrared spectroscopy and correlation measurement principle.

Infrared Absorption Principle

Describes the basic principle of infrared absorption spectroscopy.

Principle of Correlation by a Gaseous Filter

Explains the correlation technique using a gaseous filter for accurate measurements.

Other Advantages of Correlation

Highlights the benefits and efficiency improvements of the correlation method.

Principle Applied to the MIR 9000

How the infrared correlation principle is implemented in the MIR 9000.

Description of the Main Modules

Overview of the primary internal hardware modules of the MIR 9000 analyzer.

Internal Mains Power Supply

Details about the analyzer's internal power supply unit.

Optical Enclosure

Information on the optical bench and its enclosure within the analyzer.

Electronic Boards

Description of the various electronic boards and their functions.

Simplified Operation Flowchart

Visual representation of the analyzer's operational workflow and data processing.

Operating Instructions

First Time Running

Step-by-step instructions for initial setup and startup procedures.

Preliminary Operations

Essential checks and preparations before the analyzer's first operation.

Electrical Connections

Procedures for connecting the analyzer's power supply and signal cables.

Pneumatic Connections

Guidelines for connecting gas and air lines to the analyzer.

Start-Up

Detailed steps for powering up and initiating the analyzer's operation.

Programming the MIR 9000

Instructions on configuring analyzer parameters and settings via the user interface.

Use of the Keys

Explanation of the keypad functions and their role in navigation and operation.

Programming the Operating Parameters

Guidance on setting various operational parameters via menus.

Description of the Screens

Overview of the analyzer's display menus and screen interactions.

Main Menu

Introduction to the top-level menu structure of the analyzer.

Measurement

Details on viewing measurement data, alarms, and numerical outputs.

Span

Information regarding span calibration parameters and adjustments.

Configuration

Configuration options for date, time, language, and measurement settings.

Stored Data

How to access and manage stored measurement data.

Tests

Procedures for verifying and adjusting analyzer operation parameters.

Calibration

Essential procedures for calibrating the analyzer to ensure measurement accuracy.

General

General principles and importance of zero and scale point control for measurement quality.

Calibration

Step-by-step guide for calibrating the analyzer's response.

Specific Arrangement for Calibration in HCl and NH3

Specific calibration procedures for HCl and NH3 gases.

Preventive Maintenance

Safety Instructions

Critical safety precautions and warnings for personnel performing maintenance.

Maintenance Calendar

Recommended schedule for performing various maintenance tasks.

Maintenance Operation Sheets

Detailed procedures for specific maintenance tasks and component checks.

Replacing the Filters

Procedure for replacing dust filters to maintain sample integrity.

Metrological Parameters

Inspection steps for key metrological parameters and MUX signals.

Inspection of the Pump

Detailed inspection and maintenance steps for the analyzer's pump.

Testing and Replacing the Oxygen Cell

Procedures for testing and replacing the oxygen cell.

Inspection of Related Equipment

Checks for external equipment like cylinder pressure, compressor, and drier.

Inspection of Flows and Cleaning of the Restrictors

Maintaining proper fluid flow and cleaning restrictors.

Replacing the Motor

Steps for replacing the analyzer's motor.

Replacing the Infrared Source

Procedure for replacing the infrared source component.

Replacing the Optical Forks

Steps involved in replacing the optical forks assembly.

Inspection of Calibration

Procedures for inspecting and documenting calibration results.

Equipment Required for Maintenance

Lists of maintenance kits, recommended parts, and required tools.

Maintenance Kit for Fixed Box

List of parts for the fixed box maintenance kit.

Maintenance Kit Transportable Version

List of parts for the transportable version maintenance kit.

Maintenance Kit for Rack

List of parts for the rack-mounted version maintenance kit.

Maintenance Kit for NH3 / H2O Version

List of parts specific to the NH3/H2O version maintenance kit.

Kit for O2 Option

List of parts for the oxygen probe option kit.

Recommended Parts

List of common spare parts recommended for general maintenance.

Recommended Parts - NH3 / H2O Version

List of spare parts specific to the NH3/H2O version.

Tools Required for Routine Maintenance

List of tools necessary for performing routine maintenance tasks.

Corrective Maintenance

List of Alarms and Controls

Guide to understanding analyzer alarms and control messages for troubleshooting.

Adjustment and Inspection of the Motherboard

Detailed steps for adjusting and inspecting the main motherboard components.

Adjustment and Inspection of the Power Supply

Procedures for checking and adjusting power supply voltages.

Adjustment of the Analog / Digital Converter

Steps to adjust the analog-to-digital converter for signal accuracy.

Checking the Infrared Source Voltage

Procedure for verifying the voltage of the infrared source.

Adjustment of the Peltier Current

Steps to adjust the Peltier current for temperature control.

Adjustment of the Motor Speed

Instructions for adjusting the speed of the analyzer's motors.

Adjustment of the Amplification Chain

Procedures for adjusting the signal amplification chain.

Adjustment and Inspection of the MIR NH3 / H2O Version

Specific adjustment and inspection procedures for the NH3/H2O version.

Configuration

Configuration steps for the NH3/H2O version, including stepping motors.

Checking the Optical Fork

Procedure for checking the optical fork's signal amplitude.

Checking the Detector Signal

Steps for checking the detector signal and motor speed.

Adjustment of the Clamp

Procedure for adjusting the clamp signal.

Adjustment of the Sampling

Steps for adjusting the sampling process based on signal waveforms.

Adjustment of the Amplification Chain

Procedures for adjusting the amplification chain for the NH3/H2O version.

Configuring the Boards

Details on configuring various circuit boards within the analyzer.

Motherboard

Information on configuring the motherboard, including resistance and PAL modifications.

Micro 3 Board

Details on the Micro 3 board and its configuration for interface compatibility.

Interface 2 Board

Information on the Interface 2 board and its compatibility with analog inputs.

TIG 2 Board

Details on the TIG 2 board and its connection and configuration.

Components Breakdown and Location

HCL Distribution Module

Detailed list and diagram of parts for the HCl distribution module.

Pump

Detailed list and diagram of parts for the analyzer's pump.

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