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EP Equipment ES16-RS User Manual

EP Equipment ES16-RS
38 pages
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Questions and Answers:

EP Equipment ES16-RS Specifications

General IconGeneral
BrandEP Equipment
ModelES16-RS
CategoryTrucks
LanguageEnglish

Summary

Foreword

Manual Notes

Clarifications on manual content, parameter references, and picture accuracy.

Safety Warning

General Safety Instructions

Observe safety instructions to prevent injury. Ensure proper maintenance and trained personnel.

Maintenance and Inspection Practices

Follow scheduled maintenance, lubrication, and inspection systems. Only qualified personnel should perform maintenance.

Correct Use and Application

Proprietor Responsibilities

Ensure the truck is used as intended, danger to life is excluded, and all users understand the manual.

Attaching Accessories

Requires manufacturer's written permission. Local authority approval may also be needed.

Truck Description

Application

Description of the electric stacker's purpose and capabilities for lifting and transporting goods.

Assemblies

Component Identification

Identifies key components of the electric stacker with corresponding item numbers and names.

Folding Operator Pedal

Pedal Operation and Speed

Describes the two states of the operator pedal (fold/unfold) and their effect on travel speed.

Safety Gate Functionality

Side Arm Impact on Speed

Explains how the side arm state affects travel speed and provides operator protection.

Control Handle Operations

Handle Controls and Functions

Details the buttons and switches on the control handle and their respective functions.

Key Switch Functionality

Power Supply Control

Explains the function of the key switch for controlling the truck's power supply and preventing unauthorized use.

Battery Discharge Indicator

Status Display and Warnings

Describes the LED indicators for battery status, operating hours, and low voltage protection.

Emergency Brake Switch

Emergency Stop Functionality

Explains the function of the emergency brake switch for immediate deactivation and braking.

Identification Points and Data Plates

Decals and Plates

Identifies warning decals, the stacker data plate, and direction decals on the control handle.

Truck Data Plate Details

Information on the Data Plate

Details information on the truck's data plate, including manufacturer, capacity, and serial number.

Capacity Chart Explanation

Load Center and Weight Relation

Explains the relationship between load center and weight of loads as shown on the capacity chart.

Specifications

Performance Data for Standard Trucks

Provides technical performance data for the ES16-RS model, including load capacity, speeds, and power.

Dimensions

Truck Dimensions

Lists various dimensions of the ES16-RS stacker, such as load distance, wheelbase, and lift height.

Standard Mast Types

Mast Specifications

Details specifications for different mast types, including close mast height, free height, and lift height.

Transport and Commissioning

Transport

Instructions on how to safely transport the electric stacker, including lifting and securing.

Using the Truck for the First Time

Guidance for commissioning the truck after delivery or transport, including initial checks.

Brake-in Period

Brake-in Period Recommendations

Recommendations for operating the machine under light load for the initial 100 hours to ensure proper break-in.

Operation

Safety Regulations for Operation

Essential safety regulations for operating stackers, covering driver authorization, responsibilities, and hazards.

Starting Up the Truck

Preparing

Pre-operation checks and steps required before starting the truck daily or lifting a load.

Switching on the Truck

Procedure for turning on the truck, including checking the emergency stop and key switch.

Travelling, Steering, Braking

Travel Modes

Distinguishes between pedestrian and rider modes for travel and their speed implications.

Steering and Braking

Details on how to steer the truck, braking methods, and considerations for inclines.

Lifting, Transporting, and Depositing Loads

Load Handling Safety

Safety precautions for lifting, transporting, and depositing loads, including warnings about unsecured loads and capacity.

Lift and Lower Operations

Instructions on how to use the lift and lower buttons, with warnings about over-lifting.

Parking the Truck Securely

Secure Parking Procedure

Steps to securely park the truck when leaving it unattended, including lowering forks and turning off the key.

Battery Maintenance & Charging

Safety Regulations for Handling Acid Batteries

Crucial safety regulations for handling acid batteries, covering fire protection, electric shock, and maintenance.

Battery Disposal

Battery Handling and Replacement

Guidelines on battery disposal, handling corrosive acid, and replacement considerations.

Charging the Battery

Exposing the Battery

Procedure for accessing the battery for charging or maintenance, including parking and securing the truck.

Safety Regulations for Charging

Safety regulations and steps for charging the battery, emphasizing ventilation and cable checks.

Charging Step

Charging Procedure Steps

Step-by-step guide for connecting the battery to the charger and initiating the charging process.

Battery Removal and Installation

Changing the Battery

Detailed instructions for removing and installing the truck battery, including safety precautions during transport.

Stacker Maintenance

Operational Safety and Environmental Protection

Ensures safe operation and environmental protection during servicing and inspection, prohibiting modifications.

Maintenance Safety Regulations

Safety regulations for maintenance personnel, lifting/jacking procedures, and cleaning guidelines.

Electrical System

Electrical System Safety

Safety precautions for working on the truck's electrical system, including de-energizing.

Welding Operations

Welding Precautions

Advice on preventing damage to electrical components when performing welding operations.

Component Settings

Settings Importance

Emphasizes noting truck-specific settings when repairing or replacing components.

Tyre Maintenance

Tyre Quality and Replacement

Importance of tyre quality, using original parts, and proper wheel replacement procedures.

Lift Chains and Hydraulic Hoses

Lift Chain Lubrication

Guidance on lift chain lubrication intervals and the correct chain spray.

Hydraulic Hose Replacement

Specifies the replacement interval for hydraulic hoses and related components.

Servicing and Inspection

Service Intervals and Definitions

Defines service intervals (W, A, B, C) and their corresponding service hours or periods.

Maintenance Checklist

Brake System Checks

Checklist items for inspecting the truck's brake system.

Electrics System Checks

Checklist items for inspecting instruments, controls, wiring, and electrical components.

Power Supply Checks

Checklist items for inspecting the battery, cable connections, and acid levels.

Travel System Checks

Checklist items for inspecting motor suspension, transmission, travel mechanism, and wheels.

Truck Design

Operator Platform and Chassis Checks

Checklist items for inspecting the operator's platform, chassis, and labels for damage or issues.

Hydraulic Operation

Hydraulic System Checks

Checklist items for inspecting hydraulic operation, forks, hoses, cylinders, oil level, and filters.

Agreed Performance Levels

Performance Checks

Checklist items for lubrication, test runs, and demonstration after servicing.

Lubrication Schedule

Lubrication Points

Diagram illustrating key lubrication points on the truck, including contact surfaces and filler necks.

Fuels, Coolants and Lubricants

Handling Consumables

Guidelines for safely handling and storing fuels, coolants, and lubricants, and for disposing of spilled liquids.

Maintenance Instructions

Prepare Truck for Maintenance

Steps to prepare the truck for maintenance, including parking, disconnecting battery, and securing.

Removing the Lower Cover

Instructions for removing the middle and lower covers of the truck.

Replacing the Drive Wheel

Notes that drive wheel replacement must be done by authorized service personnel.

Checking Hydraulic Oil Level

Hydraulic Oil Level Check

Procedure for checking the hydraulic oil level, including reservoir location and conditions for checking.

Checking Transmission Oil Level

Transmission Oil Level Check

Procedure for checking the transmission oil level, including tiller position and control plug level.

Checking Electrical Fuses

Electrical Fuse Rating Check

Details on checking electrical fuses, their ratings, and what they protect.

Recommissioning

Post-Service Checks

Operations to perform after cleaning or repair work before recommissioning the truck.

Decommissioning the Industrial Truck

Prior to Decommissioning

Steps to take before decommissioning the truck for extended periods, including cleaning and lubrication.

During Decommissioning

Actions required during decommissioning, specifically charging the battery every two months.

Restoring Truck to Operation

Procedure for restoring the truck to operational status after a decommissioning period.

Safety Checks

Periodic and Incident-Based Safety Checks

Requirements for annual safety checks and checks following unusual incidents, including test plates and fault rectification.

Final De-commissioning and Disposal

Disposal Procedures

Guidelines for the final decommissioning and disposal of the truck, including batteries and electrical systems.

Troubleshooting

Troubleshooting Common Faults

Identifies common faults like 'truck does not start' or 'load cannot be lifted' and provides possible causes and actions.

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