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CIG 300 compact TMS
epm CIG 300 compact TMS - User Manual
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September 2006 Edition
Operating Manual
Computer-controlled
Double-wave Automatic Soldering Machine
epm
CIG (DELTA-N) 300/400/500 compact TMS
2
Table of Contents
Main Page
English
2
Table of Contents
2
Technical Data
5
Safety
5
Construction and Working
5
Installation
5
Operation
5
Spare Parts Catalogue
5
Diagrams, Lists
5
Type Specification
9
Type Designation
10
Name Plate
10
Rating Data
11
Supply Requirements
12
Introduction
15
Who May Work on and with the Automatic Soldering Machine
15
Usage Conformant with Intended Purpose
16
Improper Use
16
Warning Notices and Symbols
17
Instructions and Symbols in the Operating Manual
17
Cautionary Symbols on the Automatic Soldering Machine
18
Warning Notices in the Vicinity of the Automatic Soldering Machine
19
Principles of Safety
20
Influence on Other Safety Concepts
20
Danger Zones
20
Safety-Relevant Instructions
20
For All Life Phases
20
For the Majority of the Life Phases
20
Further Safety-Relevant Instructions
20
Safety Measures, Organizational
21
Safety Elements and Functions, Emergency Stop Etc
21
Removing Protective Devices
21
General Safety Rules
22
Legal Specifications
22
Checking the Working of Protective Devices
22
Energy Connections
22
Spare Parts
22
Modifications
22
Responsibilities
23
Responsibilities of the Manufacturer
23
Responsibilities of the Operator
23
Competences
23
Duty of Care and Maintenance
23
Duty of Observation and Reporting
23
Foreign Language-Speaking Personnel
23
Instructions in Case of Dangers
23
Location of the Operating Manual
23
Training, Instruction
23
System Description
27
Transport System
29
Inlet and Outlet Extension (Option)
29
Board, Mask, PCB Separation (Option)
29
Carrier Transport
29
Soldering Carrier
30
Transport Modules (Option)
30
Transport Modules for Automatic Soldering Machine with Carrier Transport (Option)
30
Flux System
31
Atomizer Fluxer
32
Fluxer Pump
33
Flow Meter
34
Flow Monitoring
34
Level Monitoring
35
Drying and Preheating System
36
IR-Preheater
36
Underside Preheater
36
Temperature Regulation (Option)
36
Convection Preheating (Option)
36
Soldering System
37
Solder Bath
37
Wave Former
38
Hollow Wave (First Wave)
38
Full Wave (Second Wave)
39
Solder Pumps
39
Heating System
40
Auxiliary System
40
Main System
40
Inert Gas System
41
Inert Gas Atmosphere
41
Residual Oxygen Measurement
41
Gas Consumption
41
Condensate Trap (Option)
42
Controller System
43
Central Control Unit
43
Machine Coding
44
Barcoding (Option)
44
Binary Coding (Option)
44
No Coding
44
PC Controller with MIS Management Information System
45
Maintenance Software "UPTIME" (Optional)
45
Printer
45
Introduction
48
Personnel Qualifications
48
Safety Specifications
48
Installation on Site
49
Energy Sources on Site
49
Unpacking
49
Installation
49
Sequence of Installation
49
Dimensional Drawings, Machine with Board Transport
50
Functions and Accesses, Machine with Board Transport
53
Connections and Operating Elements
55
External On-Site Connection Work
57
Electrical Connection (Pos. 27)
57
Pneumatic Connection (Pos. 8)
57
Exhaust System Connections
57
Fluxer Exhaust (Pos. 3)
57
N 2 -Connection (Pos. 11)
57
Connections to External Functions
57
Euro-Connection (Pos. 16)
57
Exhaust Air Monitoring (Pos. 6)
57
SMEMA-Connections: (Pos. 7, 23)
57
Setting the Machine
59
Filling the Solder Tank
59
Oxygen Analyzer
60
Measuring Gas Connections
60
Gas Inlet
60
Measureing Gas Outlet
60
Electrical Connections
61
Output Signal
61
Power Supply
61
Initial Operating the Oxygen Analyzer
61
Initial Filling of the Measuring Cell with Electrolyte or Filling the Electrolyte
62
Dropping of the Level in the Measuring Cell
62
Specification of the Electrolyte
63
Siren Element
65
Machine Check
66
Acceptance Log
68
Operation
81
General Information
81
Personnel Qualifications
81
Safety Regulations
81
About These Instructions
82
Switching on the Machine
83
Controlling the Machine
84
Logging in to the Control Software
84
Start Screen
86
Software Architecture
88
Maintenance" Functional Area
90
General Parameters" Functional Area
92
POP up FLAPS/PPM" Window
92
POP up PREHEATING" Window
95
POP up SOLDER BATH" Window
98
Sleep" Functional Area
101
Alarm" Functional Area
104
Programs" Functional Area
105
Manual/Binary Coding" Window
105
Automatic Coding
109
System" Functional Area
119
Function Mode" Window
120
Settings" Window
122
User Management" Window
128
Switching Points" Window
133
Service" Window
134
Logs" Functional Area
138
Certificates" Window
138
Log Book" Window
141
Maintenance Log" Window
142
Deutsch
144
Lötautomat / Soldering Machine / Automate de Brasage
148
Abmessungen / Measurements / Dimensions
148
Baugruppen / Assemblies / Vue Générale
149
Gehäuse / Housing / Châssis
151
Stickstoff Schnelleinspeisung , Durchflussmesser / Nitrogen Quick Intake , Flow Meter / Rapide Alimentation D'azote , Débimètre
157
Einlauf Tunnel / Inlet Tunnel / Tunnel Entrée
159
Auslauf Tunnel / Outlet Tunnel / Tunnel Sortie
163
Transport / Conveyor / Transport
167
Rücklauftransport / Return Conveyor / Convoyeur de Retour
171
Pyrometer / Pyrometer / Pyromètre
177
Flussmittelpumpe / Flux Pump / Pompe de Flux
179
Zerstäuberfluxer / Atomizer Fluxer / Fluxeur Atomiseur
181
Doppel Zerstäuberfluxer/Double Atomizer Fluxer/Fluxeur Atomiseur Double
187
Stand-Alone Fluxer / Stand-Alone Fluxer / Fluxeur Célibataire
193
Fluxerschublade / Fluxer Drawer / Tiroir Fluxeur
201
Doppelfluxerschublade / Double Atomiser Fluxer Drawer / Fluxeur Atomiseur Double
205
Vorwärmer / Preheater / Préchauffage
211
Tangentiallüfter / Tangential Fan / Ventilateur Tangentiel
213
Lotbad / Solder Bath / Bain D'étain
215
Badzentrierung / Guide for Solder Bath / Guidage pour Bain D'étain
217
Badausfahrverlängerung / Bath Outward Extension / Rallonge D'extraction du Bain
219
Wechselgestell / Support Carriage for Exchangeable / Rayon pour Changement
221
Lotpumpen / Solder Pumps / Pompes à Étain
223
Wellenformer / Waveformer / Formeur de Vagues
228
Welle / N.B - Wave / N.B - Vague
233
Lotbadheizung / Solder Bath Heating / Chauffage Bain D'étain
237
Anordnung Heizelemente / Arrangement of Heating Elements / Disposition Corps de Chauffe
241
Lotnachfüllung V2 / Solder Refilling V2 / Remplissage D'étain V2
244
Kettenwaschanlage / Chain Cleaning System/ Système de Nettoyage des
245
Chaînes
245
Kondensatfalle / Condensation Trap / Vanne de Condensation
249
Filter zu PPM Messgerät / Filter for Oxygen Analyzer / Filtre pour Analyseur D'oxygen
253
Transportmodule zu Lötautomat mit Rahmentransport
255
Einlauf-Modul / Intake Module / Module D'entrée
255
Auslaufmodul / Outlet Module / Module de Sortie
257
Anfangsmodul / Start Modul / Module de Départ
259
Verlängerungsmodul / Extention Module / Module D'extension
263
Motormodul / Motor Module / Module Moteur
265
Ventilatoren zu Modulen / Fan for Moduls / Ventilateur pour Modules
271
Schienen zu Modulen / Rails for Moduls / Rails pour Modules
273
Umlenksätze zu Modulen / Set of Reversing Wheel for Moduls / Set Boîte Inversion pour Modules
275
Motorauszugmodul / Motor Extension Module / Module Extension Moteur
277
Aushebestation / Lifting Station / Translateur
279
Umsetzermodule zu Lötautomat mit Rahmentransport / Converter Module for Soldering Automat with Frame Transport
283
Anfangs- & Endlift / Start & End Lift / Ascenseur D'entrée & de Sortie
283
Gestell / Chassis / Châssis
283
Hubauflage / Lift Support / Support de Course
287
Winkelumsetzer / Angle Adjuster / Convertisseur Angulaire
289
Gestell / Chassis / Châssis
289
Drehauflage / Swivel Support / Support Rotatif
292
Drehvorrichtung / Swivelling Device / Dispositif de Rotation
293
T-Umsetzer / T-Adjuster / Convertisseur en T
295
Gestell / Chassis / Châssis
295
Drehauflage / Swivel Support / Support Rotatif
297
Drehvorrichtung / Swivel Device / Mécanisme de Rotation
299
Auslaufkontrolle zu AL/EL / Outflow Control AL/EL / Contrôle de Sortie AL/EL
301
Einlaufsperre zu el / Inlet Lock Device el / Blocage D'entrée el
303
Einlaufsperre zu al / Inlet Lock Device al / Blocage D'entrée al
305
Stauüberwachung / Pile-Up Monitor Compl. for Modules / Programmateur Anti-Collision Compl. pour Modules
307
Binärcodierung zu Lötautomat 24 V / Binary Encoder for Soldering
309
Binärcodierung zu Arbeitsplatz 220 V / Workstation Binary Encoder
311
Codage Binaire pour Poste de Travail 220 V
311
Binärcodierung zu Arbeitsplatz 24 V / Workstation Binary Encoder 24 V / Codage Binaire pour Poste de Travail 24 V
311
Binärcodierung zu Arbeitsplatz ohne Sperrmagnet / Workstation Binary Encoder Without Lock Magnet / Codage Binaire pour Poste de Travail Sans Aimant de Blocage
315
Binärcodierkamm / Coding Field Binary / Came de Codage Binaire
317
Sick Barcode / Sick Barcode / Code Barre Sick
319
Robotronix Barcode / Barcode Robotronix / Code Barre Robotronix
321
Wellenhöhe-Messgerät / Solder Wave Height Optimiser / Appareil de Mesure Hauteur de Vague
323
Maintenance, Service
430
Storage, Transport
463
Introduction
465
Personnel Qualifications
465
Safety Specifications
465
Transport
466
Local Transportation of the CIG Compact Within the Production Plant
466
Transport Units
466
Disposal
469
Introduction
471
Legal Fundamentals
471
Personnel Qualifications
471
Safety Specifications
471
Environmental Protection Instructions
472
Materials
472
Sorting
472
Specifications
472
Waste Management
472
Automatic Soldering Machine
473
Operating Materials
473
Packing
473
Dismantling
474
Sequence of Dismantling
474
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epm CIG 300 compact TMS Specifications
General
Brand
epm
Model
CIG 300 compact TMS
Category
Industrial Equipment
Language
English
Need help?
General
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