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Eriez 1230 - User Manual

Eriez 1230
75 pages
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Installation, Operation
and Maintenance
Instructions
ERIEZ MAGNETICS HEADQUARTERS: 2200 ASBURY ROAD, ERIE, PA 16506–1402 U.S.A.
WORLD AUTHORITY IN SEPARATION TECHNOLOGIES
Metal
Detector
MoDel 1230
Digital
MMDG-1230-DIGITAL

Table of Contents

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Summary

Introduction to the Metal Detector

General Information and Support

Standard Warranty Information

Details the warranty coverage, limitations, and service procedures for Eriez metal detectors.

Installation Assistance and Support

Explains the availability of field engineers for installation support, system activation, and training.

Technical and Application Assistance

Offers contact information for technical expertise and application support for metal detectors.

Product Description and Safety

Product Description and Method of Operation

Explains the function, technology, and operational principle of the Metal Detector Model 1230.

Safety Information and Precautions

Covers intended use, safety signs, dangers of non-compliance, and safety guidelines for operators.

Electronic Enclosure Details

Electronic Enclosure Dimensions and Specifications

Details the physical dimensions and enclosure ratings (e.g., NEMA) for the control unit.

Technical Data and Control Panel

Technical Data Specifications

Lists key technical specifications including housing, weight, ambient temp, voltage, fuse, and inputs/outputs.

Electronic Control Panel Overview

Identifies and describes the components visible on the front panel of the electronic control unit.

Electronics Board Layout

Main Board Component Identification

Illustrates the main electronic board with labeled connectors (ST1-ST11) and components.

Electronics Board Terminal and Component Details

Connectors and Terminals Overview

Lists and describes the function of various connectors and terminals on the electronics board.

Lamps and Test Points Identification

Identifies indicator lamps (LD1-LD5) and test points on the electronics board.

Signal Analyzer Board Details

Signal Analyzer Board Test Points and Jumpers

Details the test points and jumper configurations on the signal analyzer board.

Search Coil Assembly Components

Search Coil Assembly Components

Describes the receiver coil, transmitter coil, and mounting frame assembly.

Mounting Frame and Interconnecting Cables

Details the mounting frame design and specifications for interconnecting cables.

Clip Detector Systems

Clip Detector Installation and Function

Explains the function, size, weight, and installation of the clip detector.

Dual Clip Detector Installation and Use

Describes the application and placement of dual clip detectors for specific conveyor types.

Marking Devices

Spray Marking Device Function and Components

Details the spray marking system for pinpointing metal locations.

Flag Drop Marker Function and Components

Describes the flag drop marker device for pinpointing metal locations.

Idler Isolation and Synchronization

Idler Isolation Kit Components

Lists components of the idler isolation kit used to reduce interference.

Multiple Unit Synchronization (if applicable)

Explains the process and conditions for synchronizing multiple metal detectors.

Installation Procedures

Recommended Tools and Unpacking Procedures

Lists required tools and outlines the unpacking and inspection process for the detector system.

Site Selection and Preparation Guidelines

Provides guidelines for choosing the best location and preparing the site for detector installation.

Idler Roller Isolation Instructions

Details the process of isolating idler rollers to break eddy current loops.

Search Coil Assembly Mounting

Search Coil Assembly Mounting Procedure

Step-by-step instructions for assembling and mounting the search coil assembly components.

Enclosure and Switch Mounting

Mounting the Main Control Enclosure

Instructions on selecting a location and securely mounting the main control enclosure.

Swing-Away Switch Installation (Optional)

Explains the purpose and installation of the optional swing-away cutout switch.

Clip Detector Installation

Single Clip Detector Placement and Wiring

Details the correct placement and wiring of a single clip detector for optimal performance.

Detector Options Installation

Dual Clip Detector Installation and Wiring

Provides installation and wiring guidance for dual clip detectors.

Spray Marking Device Installation and Wiring

Details the installation and wiring procedures for the spray marking device.

Flag Drop Marker Installation

Flag Drop Marker Specifications and Mounting

Lists specifications and provides instructions for mounting the flag drop marker.

System Operation and Start-Up

Start-Up Procedure and Indicators

Outlines the steps for powering up the system and interpreting start-up indicators and messages.

General Operation and Display Screens

Explains basic operation using control keys and describes the different operating display screens.

Metal Sensitivity Calibration

Metal Sensitivity Calibration Procedure

Guides the user through calibrating the detector's sensitivity using test metal samples.

Clip Detector Calibration

Automatic Clip Detector Setup

Describes the automatic procedure for calibrating clip time and sensitivity.

Manual Clip Detector Setup

Explains the manual method for fine-tuning clip time and sensitivity.

Output Settings and Marking Device Calibration

Direct and Timed Out Output Settings

Details how to configure direct and timed output settings, including reset modes and timing.

Marking Device Calibration Process

Explains how to calibrate spray markers and flag drop markers for accurate product identification.

Menu Tree (Operator Level 1)

Operator Level 1 Menu Navigation

Illustrates the menu structure for Operator Level 1, showing navigation paths.

Operator Level 1 Settings and Information

Details settings like Metal Counter, Total Metal Counter, Device Information, and Logbook.

Menu Tree; Setting Menu (Operator Level 2)

Operator Level 2 Menu Structure

Displays the menu hierarchy for Operator Level 2, including access to settings.

Operator Level 2 Settings Configuration

Explains how to adjust settings like Sensitivity, Reject Duration, and Reject Delay Time.

Operator Level 2 Output and Setup Options

Covers configuration of Timed Out and Direct Out outputs, and accessing setup menus.

Menu Tree; System Functions (Operator Level 3)

Operator Level 3 System Functions Overview

Shows the menu tree for Operator Level 3, including conveying speed and date/time settings.

Operator Level 3 Clip Detection Settings

Details settings for clip mode, duration, sensitivity, and display time.

Operator Level 3 Clip Learning and Values

Explains the clip learning process, received values display, and re-learning options.

Operator Level 3 Code, Language, and Display Settings

Covers password settings, language selection, metal counter reset, and display adjustments.

Errors and Fault Rectification

Transmitter Monitoring Error Messages

Lists error messages related to transmitter monitoring and their possible causes and actions.

Receiver Monitoring Error Messages

Details error messages for receiver connection issues and their troubleshooting steps.

Voltage and Sensor Monitoring Errors

Operating Voltage Monitoring Errors

Covers error messages related to positive and negative operating voltage faults.

Swing Away Sensor Error Message

Explains the error message for the swing-away sensor and its resolution.

Signal Analyzer and Clip Sensor Errors

Signal Analyzer and Clip Sensor Faults

Lists errors for incorrect signal analyzer setup or clip sensor faults.

Undefined Switching Output Activation

Addresses issues with switching outputs activating unexpectedly and possible causes.

APPENDIX A: Control Connection Diagrams

Wiring Diagram and Input Power Connections

Provides the main wiring diagram and details for connecting input power to the detector.

Antenna Connections and Preparations

Explains receiver and transmitter antenna connections and cable preparation procedures.

Output Signal Connections

Details wiring for direct output, timed output, and fault output signals.

Accessory Connections

Covers wiring for clip detectors, spray markers, flag markers, alarms, and other accessories.

Receiver Preparations

Receiver Cable Preparation Steps

Guides on how to prepare the receiver cable, including stripping and grounding shield.

Transmitter Preparations

Transmitter Cable Preparation Steps

Details the process for preparing the transmitter cable, including stripping and grounding shield.

Metal Detected - Direct Output Connection

Direct Output Relay Terminal Connections

Explains the terminal connections for the direct output relay and its function.

Metal Detected - Timed Output Connection

Timed Output Relay Terminal Connections

Describes the terminal connections for the programmable timed output relay.

Fault Output Connection

Fault Relay Terminal Connections

Details the terminal connections for the fault output relay and its behavior.

Single Clip Detector Connection

Single Clip Detector Wiring Diagram

Shows the wiring connections for a single clip detector to the control unit.

Dual Clip Detector Connection

Dual Clip Detector Wiring Diagram

Illustrates the wiring connections for upstream and downstream clip detectors.

24 VDC Spray Marker Connection

24 VDC Spray Marker Terminal Connections

Details the terminal connections for the 24VDC spray marker.

Flag Drop Marker Connection

Flag Drop Marker Terminal Connections

Shows the screw terminal connections for the flag drop marker.

24 VDC Alarm Light and;or Horn Connection

Panel Mounted Alarm Light;Horn Wiring

Details terminal connections for panel-mounted 24VDC alarm lights or horns.

24 VDC Pole Mounted Alarm Light;Horn

24 VDC Pole Mounted Alarm Light;Horn Wiring

Explains wiring for 24VDC pole-mounted alarm lights or horns.

115 or 220 VAC Alarm Horn;Light Connection

115;220 VAC Remote Alarm Horn;Light Wiring

Details wiring for remote-mounted 115/220VAC alarm horns or lights.

Voltage Regulator Connection

Voltage Regulator Terminal Assignments

Lists the terminal assignments for the voltage regulator connections.

Swing Away Switch Connection

Swing Away Switch Wiring Diagram

Shows the wiring connections for the swing-away switch (high pile detector).

Remote Reset Connection

Remote Reset Terminal Wiring

Details the terminal connections for the remote reset function.

Synchronizing Detectors

Detector Synchronization Wiring

Explains the wiring diagram for synchronizing two or more metal detectors.

APPENDIX B: Service, Parts, Repairs

Service and Repair Information

Provides contact information and procedures for obtaining service, parts, and repairs for the metal detector.

Replacing Electronic Boards

Electronic Boards Overview

Identifies the three main electronic boards in the control unit: Evaluation, Signal Analyzer, and Display.

Replacing the Data Memory

Data Memory Transfer Procedure

Describes how to transfer the memory module to a new Evaluation Electronics board.

Module Replacement Procedures

Replacing the Main Electronics Module

Step-by-step instructions for replacing the main electronics module.

Replacing the Display Board

Instructions for removing and installing the display board.

Spare Parts and Servicing

Spare Parts Drawing and List

Provides a diagram and list of available spare parts for the metal detector.

Frame Assembly

Frame Assembly Components and Diagram

Illustrates the components and provides a diagram for the metal detector frame assembly.

Eriez 1230 Specifications

General IconGeneral
BrandEriez
Model1230
CategoryMetal Detector
LanguageEnglish

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