Esko Kongsberg X20 User Manual

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Kongsberg X-series

User Manual

09 - 2020 | X-series

Table of Contents

Default Chapter2
- Table of Contents2
1 Preface9
2 Change Record10
3 Introduction12
- Welcome12
- FCC Conformity Statement13
4 Using this Manual14
- Main Sections14
- Name Styles and Symbols15
- Pictures and Illustrations15
- Local Languages16
5 Safety Regulations17
- Introduction17
- Responsibilities17
- Requirements to be Met by Operators18
- Definition of Use19
- Warning Sign Explanation19
- Attention Areas22
- Safety Devices25
- Protective Equipment27
- Procedures in Case of Malfunctions28
- Check before Operation28
- Residual Risks29
6 System Description32
- Naming Conventions32
- Main Power Switch33
- Operators Panel33
- Variable Blow Back35
- Pressurized Air System36
- Application Programs Available37
7 Basic Operations38
- Power on Sequence38
- Reset Safety System39
- Power off Sequence39
- Continue after Safety Break40
8 Prepare for a Job41
- Introduction41
- Create Job41
- Layer Setup41
- Production Setup42
- Speed Setting42
- Flute/Grain Direction42
- Vacuum Zone Selection42
- Job Execution43
- Milling Production43
- Make a Pen Plot44
- Work with X-Pad44
9 How to Procedures, Advanced48
- Cutting Thick Materials48
- Hard Board Production48
- Multi Pass Milling49
- Job Including Reverse Operation49
- Work with Different Reference Point Settings52
- Multizone Production53
  - Multizone, Workflow54
10 System Setup56
- Introduction56
- Adjust X1 to X2 Angle57
- Register Table Size57
- Set Ruler Position58
- Set Main Reference Point58
- Map Table Top Surface58
- Reference Points and Coordinate System59
- Jog Settings61
- Set Table Top Reference62
- Milling Unit Setup63
- Board Size63
11 Tool Configuration and Adjustment64
- Introduction64
- Adjust Active Tool64
- Tool Height Calibration65
- Lag Settings (for Rotating Tools)65
- Rotation Adjustment (for Rotating Tools)67
- Center Offset Adjustment68
- Manual Adjustment of Center Offset and Angle69
- Tool Offset69
- Maintain Tool List (more70
12 Tooling System72
- Tool Handling and Care72
- Tool Inserts with Built-In Motor72
- Tool Heads Available, Overview73
- Tool Head Mount / Dismount74
- Flexihead74
- Powerhead76
- Foamhead87
- Multicut/Multicut-HP90
- Chiller no 1 (Blue Top) for Multicut-HP119
- Chiller 2016 / Chiller 2020 for Multicut-HP122
- Measuring Foot124
- Laser Pointer125
- X-Pad126
13 Tool Inserts128
- Ball Point Pen128
- Bevel Knife129
- Bevel Knife U20130
- Braille Tool130
- Corruspeed Knife135
  - Tool Adjustment137
- Crease Tool138
  - Tool Adjustment138
- Crease Tool, 60 MM139
  - Tool Adjustment139
- Drill Tools140
  - Flexi Drill Tool140
  - Reboard Drill Tool141
  - Drill Bit Dimensions141
  - Tool Adjustment142
  - Drill Tool in Artioscad142
- Foam Knife142
- Ink Tool143
  - Liquid Ink Tool143
  - Fibertip Tool144
  - Tool Adjustment144
- Kisscut145
- Microcut147
- Psaligraphy Knife149
  - Tool Adjustment149
- RBI 90-16 (Rigid Board Insert)150
- Reciprocating Knife151
  - Tool Adjustment152
- Rigid Material Knife153
- Rotacut154
- Static Knife157
  - Tool Adjustment158
- VI30-16 Knife Tool159
  - VIXX Knife Tool, Mounting/Adjustment159
- VI45 Knife Tool161
  - VIXX Knife Tool, Mounting/Adjustment161
- VI45-10/12 Knife Tool162
  - VIXX Knife Tool, Mounting/Adjustment163
14 Maintenance165
- Daily Maintenance165
- Weekly Maintenance165
- Maintenance, External Equipment165
- Maintenance, I-BF Board Feeder166
  - About Maintenance166
- Maintenance, Take up Unit166
  - General166
  - Spare Parts167
- Maintenance, Motorized Roll Feeder167
  - General167
  - Spare Parts168
15 Fuse Replacement170
- MPU Fuses170
- X1 Fuses171
- X2 Fuses172
- Y/Z Fuses173
- Tool Rotation/Reciprocating Knife Fuses175
- Chiller Fuse, Hyfra (Blue Top)175
- Heater for Chiller Fuse176
- Chiller 2016 / Chiller 2020 Fuse Replacement177
- Sound Insulating Box, Circuit Breaker for Fan177
- Takeup Unit, Fuse Replacement178
- Motorized Roll Feeder, Fuse Replacement179
16 Roll Feeder181
17 Collector Basket182
18 Takeup Unit183
- Introduction183
- Machine Description184
- Safety185
- Features and Components187
- General Operation188
- Applying Winding Material189
- Start the Takeup Unit190
- Using the Autogrip Shaft191
19 Motorized Roll Feeder194
- Introduction194
- Safety Regulations195
- Safety Devices197
- Safety Precautions198
- General Operation198
- Loading Material to the Motorized Roll Feeder200
- Safety204
- Jobs Longer than Table205
- Understanding Print Compensation for Soft Signage205
20 I-BF Board Feeder206
- Introduction206
- Health and Safety207
- I-BF Specific Warnings - Residual Risks209
- Rules for Safe Operation211
- Overview of Safety System213
- I-BF Overview215
- Power On/Off Controls218
- Operator Controls219
- Feeder Sequence of Operation221
- Touch Screen Display for Feeder Operation223
- Starting up the I-BF for Daily Operation225
- Machine Faults, Errors and Remedies227
- Suction Cups for Board Feeder230
- Emergency Stop Solution I-BF231
21 Vacuum Cleaner233
- Vacuum Cleaner, Zefiro233
  - How to Use233
- Vacuum Cleaner, High-Capacity, TB ESKO235
  - How to Use235
- Compact Vacuum Cleaner238
  - How to Use238
22 Install Software240
23 Frequently Asked Questions241
- Machine241
- Tools241
- Ipc243

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Esko Kongsberg X20 Specifications

General

Brand	Esko
Model	Kongsberg X20
Category	Plotter
Language	English

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