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ETL ATS 400 - User Manual

ETL ATS 400
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Automatic Test System
ATS 400
Instruction Manual Base device with SC-NG

Table of Contents

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Summary

Safety

Used Symbols

Explains warning symbols for danger, caution, and information for safe operation.

Qualification of Staff

States operations are allowed only for qualified or trained personnel.

Fundamental Safety Notations

Emphasizes observing relevant prescriptions and protective measures for all operations.

Responsibility and Warranty

ETL PrĂĽftechnik disclaims liability for operator misuse or unauthorized modifications.

Damage by Transport

Warns to avoid transport damage and specifies palletized transport.

General Information

Safety Information

Operator must follow manual and EN 50191 warnings for riskless operation.

Product Description

High-quality CE Testing System for checking electric safety of electrotechnical products.

Model and Type Designation

Automatic Test System ATS 400 is valid for all products of the Series 400.

Handling according to Regulations

DANGER: Operations must adhere to regulations; consult safety information.

Maintenance Work

Regular maintenance is required for the safety circuit, detailed in relevant chapters.

Scope of Delivery

Lists included items: power cable, manual, safety circuit plug, warning lamp plug.

Terms and Definitions

Defines key terms like Baseboard, FAIL SAFE, Current enabling circuit, Safety circuit.

About the Test System

Main Switch

Activates the test system; can be an illuminated or key switch button.

Multifunctional Rotary Switch Navigation Plus

Used for navigation in menus; push for acknowledgment, swivel for movement.

Keyboard Foils

Buttons for PASS, FAIL, and START to control test execution and results.

LED Display

Shows status like PASSED, FAILED, IN OPERATION, SAFETY CIRCUIT, POWER ON, KEYLOCK, REMOTE, ERROR.

Display Types

Front panel display varies by model; X2/X6 closed, X4/X5/X8 touchscreen.

Equipment and Control Types

Describes four types: Remote, Stand-Alone, PC-Inside, and High-End.

ETL-Interface

Digital I/O for remote control via PLC or operation interface; 25-pole SUB-D connector.

User-Interface

Optional interface for query of limit switches and setting outputs; 25-pole SUB-D connector.

Common Specification

ETL/User Interface supply 24V for external devices (up to 2A). Digital outputs are source, inputs are sink.

ADF-Interface

Optional interface for analogue sensor signals and rotational speed signals; 15-pole SUB-D connector.

RS232-Interface

Serial interface for PC, log printer, or PLC connection; 9-pole SUB-D plug.

CAN 1 Interface

Interface for system extensions, e.g., external relay matrix operation.

HV-Connections

Two potential-free high voltage outputs for contacting test objects; double pole HVS06C jacks.

PE-Probe Tip Connection

For contacting test objects via probe with start button and result-LEDs.

Safety Circuit and Warning Lamp Combination

Connections and explanations for SHK-NG found in chapter 7 Safety circuit.

Earthing

Redundant earthing (PE): Connect with 4mm² cable to separate grounding point to avoid damage.

First Steps, Commissioning

Safety Circuit

Basic Principles

Explains the safety circuit's function, configurations, and support for warning lights.

Safety Parameters and Standards

Lists safety standards met (EN61508, ISO 13849) and achieved security levels.

Socket Warning Lamp Combination

Details the 10-pole LEMO socket connection for warning lamps.

Socket Safety Circuit

Details the 10-pin LEMO socket connection for the safety circuit.

Configuration 0: No connection

Wiring diagram for configuration 0; detected if no plug inserted, results in FAIL SAFE.

Configuration 1: Two hand appliance

Wiring diagram for two-hand appliance; requires no actuation at power-on, has simultaneity monitoring.

Configuration 2: Protective door; test cage with 2 closers

Wiring diagram for protective door/test cage with 2 closers; simultaneity monitoring with 2.5 s.

Configuration 3: Protective door; test cage with antivalent contacts

Wiring diagram for protective door/test cage with antivalent contacts; simultaneity monitoring with 2.5 s.

Configuration 4: Protective door automation solution

Wiring diagram for protective door automation; simultaneity monitoring with 2.5 s.

Configuration 5: Check with test pistol

Wiring diagram for check with test pistol; safety circuit opened/closed via LOCK button or ETL DataView.

Configuration 6: Smart switch

Wiring diagram for smart switch; cross-circuit monitoring E5-E7 by intelligent switch.

Configuration 7: Protective door with guard locking and 2 NO contacts

Wiring diagram for protective door with guard locking & 2 NO contacts; release via output 01.

Configuration 8: Protective door with guard locking, potential-free antivalent contacts

Wiring diagram for protective door with guard locking, potential-free contacts; release via output 01.

Configuration 9: Protective door with OSSDs

Wiring diagram for protective door with OSSDs; cross-circuit monitoring E5-E7.

LED SAFETY CIRCUIT

Front LED indicates enabling circuits open/closed; flashes when safety circuit is in FAIL SAFE state.

Message in ETL DataView 3

If safety circuit enters FAIL SAFE state, it is indicated in the status bar of ETL DataView 3.

State in ETL DataView 3

Dialog to display safety circuit status; accessed via Services -> Safety circuit in main menu.

Tab page Status SHK

Displays State machine, Configuration, FAIL SAFE, SC manually operated, Error info text, Reset SC.

Tab page Detail 1

Shows Safety relais states, State, Boot timeout, SC data timeout, CAN data timeout, FAIL SAFE, Boot Error.

Tab page Detail 2

Details Safety relais, Warning lamps (red/green), Configuration ready, Running OK, Lock open/closed.

Tab page Detail 3

Provides SC version, Slave present status, SC manually operated, Open lock, Warning lamp flashing, BB version, HW ID.

Tab page Debug

Debug options: Boot timeout, Restart SC, Data from SC, SC locked, Send debug data, Lock is open.

Accessories for Configuration 1

Accessory required for test cage or two-hand appliance.

Accessories for Configuration 4

Accessory required for protective door in automation solution.

Accessories for Configuration 5

Plug supplied as accessory; refer to Scope of Delivery.

Operation

Operating Modes

Operate via ETL DataView 3, custom applications (DLL, LabVIEW), or serial interface/ASCII protocol.

Display of LED Error

Blink Code Sequence

Explains the structure of blink codes: 6 bits, synchronization, short/long signals.

Error Code Meanings

Lists and explains blink codes for various errors like communication loss, overtemperature, and power failure.

Settings of the ETL Interface

Standard Setting

Covers factory default settings with no output or tones.

Enabled Output Setting

'Enabled' output mode for test step control, active until the next test.

Button Start and Time Settings

Configures test start modes (Button Start, Time-based) and associated parameters.

Safety Circuit and Buzzer Settings

Settings for Safety Circuit activation and using the built-in buzzer.

Input;Output Control Settings

Options for disabling signals, polarity control, lamp flashing, HV timing, and matrix control.

Analog Output Control

Setting to disable analog output of measurement and result values.

Technical Data

General Technical Data

Provides specifications for power, display, dimensions, weight, interfaces, and connections.

Test Parameters and Measurement Modules

Details test parameters, setup options, language selection, and information on measurement modules.

Manufacturers Declaration; EU-Declaration of Conformity

Warranty

Appendix A SC-NG error numbers

ETL ATS 400 Specifications

General IconGeneral
BrandETL
ModelATS 400
CategoryTest Equipment
LanguageEnglish