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General| Brand | Eton America |
|---|---|
| Model | YXL-150 |
| Category | Offroad Vehicle |
| Language | English |
General safety precautions for operation, including gasoline, carbon monoxide, battery electrolyte, hot parts, and used oil.
Notes on publication basis, ETON America's right to change, and reproduction restrictions.
Technical specifications for engine, chassis, suspension, brakes, tires, and color.
Location of frame and engine serial numbers.
Torque values for standard bolts, engine, and frame components.
Specifications for spark plug, throttle lever, idle speed, brake lever, drive chain, tire size, pressure, and toe-in. Torque values.
Schedule for scheduled maintenance tasks like air cleaner, oil filter, engine oil, tires, battery, spark plug, etc.
Inspection of fuel lines for deterioration, damage, or leaks; checking vacuum fuel valve operation.
Inspecting smooth operation, full opening, auto-closing, and throttle lever free play. Lubricating cable.
Procedure for adjusting throttle lever free play using the adjuster on the throttle housing.
Steps for cleaning and maintaining the air cleaner element and screen, including washing and soaking.
Location, inspection of spark plug electrodes, gap measurement, and replacement. Torque value for spark plug.
Procedure for inspecting and adjusting idle speed after engine maintenance, requiring warm engine and tachometer.
Adjusting drive chain slack, cleaning, lubricating, and inspecting chain/sprockets. Torque for axle nuts.
Adjusting brake lever free play and inspecting brake shoe wear for front and rear brakes.
Inspecting tire surfaces for damage and checking cold tire pressure.
Inspecting steering shaft holder bushing and checking steering system for play. Torque for holder bolt.
Measuring and adjusting vehicle toe-in and torque for tie-rod lock nuts.
Procedure for changing the gear oil, including drain and fill steps.
General statement about engine removal conditions and procedures.
Steps for removing various components before engine removal, including seat, fenders, footrest, exhaust, carburetor, chain cover, etc.
Notes on installation being reverse of removal and torque for engine hanger bolt.
General information on cylinder head, valve, camshaft maintenance, and engine removal for head service.
Standard and service limit measurements for cylinder, piston, piston pin, piston rings, and connecting rod.
Torque values for cylinder head bolts, camshaft holder flange nuts, tappet adjusting nut, and oil drain bolt.
Troubleshooting guide for engine top-end issues like low compression, noise, and smoke, with potential causes.
Procedure for checking engine oil level using the dipstick without screwing it in.
Steps for changing engine oil and filter screen, emphasizing draining while warm.
Steps for removing fan cover and cooling fan assembly for oil pump access.
General information on cylinder head, valves, camshaft maintenance, and engine removal for head service.
Standard and service limit measurements for cylinder, piston, piston pin, piston rings, and connecting rod.
Torque values for cylinder head bolts, camshaft holder flange nuts, and tappet adjusting nut.
Troubleshooting guide for engine top-end issues like low compression, noise, and smoke, with potential causes.
Steps for removing related components before camshaft removal, including covers and carburetor.
Steps for removing cylinder head, gasket, dowel pins, and cam chain guide. Disassembly for valve removal.
Installing cylinder head components, including valves, springs, retainers, and gasket.
General information on cylinder head, valve, camshaft lubrication and installation.
Standard and service limit measurements for cylinder, piston, piston pin, and piston rings.
Torque values for cylinder head bolts, camshaft holder flange nuts, and tappet adjusting nut.
Troubleshooting guide for cylinder and piston issues like low compression, overheating, knocking, and smoke.
Steps for removing cylinder head, cylinder, gasket, and dowel pins, and cleaning surfaces.
Steps for removing piston, pin clip, pin, and rings. Inspecting cylinder walls for damage.
Installing piston rings, cleaning grooves, and spacing end gaps correctly.
Installing cylinder, dowel pins, and gasket onto the crankcase.
Note on draining the drain tube assembly if it fills with water.
Standard and service limit measurements for drive belt, rollers, faces, clutch outer, and spring. Torque values for nuts.
Troubleshooting guide for transmission issues like engine not running or low power, with potential causes.
Steps for removing CVT inlet/outlet ducts, gas waste recovery unit, and LH crankcase cover.
Steps for removing drive face, driven belt, pulley assembly, and related components.
Steps for removing kick starter components, including cover and spindle parts.
Installing kick starter components like bush, spring, spindle assembly, and driven gear.
Assembling CVT components like driven face, pulleys, rollers, and drive belt.
Recommends motor removal for transmission service. Procedures for draining gear oil and removing transmission cover.
Exploded views of front wheels and steering components.
Troubleshooting guide for steering, wheel, brake, and suspension issues with potential causes.
Steps for removing handlebar cover, throttle housing, brake levers, and handlebar.
Steps for installing handlebar, switch housing, brake lever bracket, and aligning throttle housing.
Steps for removing throttle housing cover, gasket, and disconnecting throttle cable.
Steps for removing and installing front wheels, including torque specification for wheel nuts.
Inspecting front brake system and measuring brake lining thickness.
Steps for removing tie-rods and kingpin. Inspection of tie-rods and kingpin.
Exploded views of rear wheel and rear brake system.
Troubleshooting guide for rear brake performance, vibration, wobble, and brake drag issues.
Steps for removing rear wheel, hub, and brake drum cover.
Steps for removing rear wheel, brake, skid plate, and drive chain cover.
Installing rear drum brake components like wear indicator, cam, spring, and seal.
Steps for removing and installing the chain tensioner.
Steps for removing rear wheel, hub, caliper, and hydraulic brake line.
Exploded views of body covers, trim, and fenders.
Steps for removing seat, rear rack, and rear fender.
Steps for removing front trim pieces and headlight assembly.
Steps for removing central-rear trim for YXL/CXL models.
Steps for removing front fender mounting bolts and nuts.
Steps for removing exhaust pipe after engine has cooled, including related components.
Installing exhaust pipe with new gasket and torque, and servicing spark arrestor.
Troubleshooting for engine starting issues, no spark, poor running, intermittent power, starter motor problems, and headlight malfunction.
Steps for measuring ignition coil primary and secondary resistance.
Specification for ignition advance and note on CDI system pre-setting.
Steps for measuring alternator exciter coil resistance.
Safety precautions for handling batteries, including electrolyte and charging.
Inspecting battery voltage, and procedures for battery removal and installation.
Procedures for charging the battery, including current, time, and safety.
Troubleshooting for electric starter motor issues, slow operation, or failure to turn.
Steps for removing handlebar cover and front headlight assembly for bulb replacement.
Electrical wiring diagram for the YXL model.
Flowchart to diagnose why the engine will not start when the starter motor turns.
Flowchart to diagnose why the engine dies after shifting gears.
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