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Rascal IXL-40
Eton America Rascal IXL-40 User Manual
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ETON America
40cc Service Manual
Covering:
Rascal IXL-40
Viper Jr. RXL-40
Viper 40E RXL-40E
www.Get2itParts.com
www.Get2itParts.com
www.Get2itParts.com
2
Table of Contents
Table of Contents
3
Information
5
Safety
5
Notes
5
Specifications
6
Serial Number
7
Torque Values
8
Maintenance
9
Maintenance Data
9
Table of Contents
9
Maintenance Schedule
10
Fuel Lines
10
Throttle Operation
10
Throttle Cable Adjustment
11
Air Cleaner
11
Spark Plug
12
Idle Speed
12
Drive Chain
12
Brake System
13
Steering System
14
Toe-In
14
Wheels and Tires
14
Gear Oil
15
Engine Removal and Installation
16
Troubleshooting
17
Engine Fuel System
17
Fuel Tank
18
Throttle Valve Disassembly
18
Caution
18
Carburetor Removal
19
Floats, Float Valve and Jets Assembly
19
Throttle Valve Assembly
20
Engine Combustion System
21
Cylinder Removal
21
Inspection
22
Piston Removal
22
Piston Installation
24
Piston Ring Installation
24
Cylinder Installation
25
Starter System
26
Starter Removal
26
Crankcase Disassembly
26
Right Crankcase Assembly
28
Left Crankcase Assembly
29
Clutch Outer Removal
30
Weight Installation
31
Clutch Outer Installation
31
Transmission System
32
Gear Box Separation
32
Disassembly
32
Gear Box Assembly
33
Gear Shaft Assembly
33
The Parts Drawing of Front Wheels and Steering System
35
Front Wheel and Steering System
35
Handlebar
37
Front Wheel
38
Removal of Kingpin and Tie-Rod
38
Tie-Rod Inspection
39
Kingpin Inspection
39
Kingpin Bushing Inspection
39
Steering Shaft Removal
40
Bushing Inspection
40
Steering Shaft Inspection
40
Installation of Kingpin
41
Steering Shaft Bearing Inspection
41
Installation of Steering Shaft
41
Rear Wheel System
42
The Parts Drawing of Rear Wheel System
42
Remove Rear Wheel and Rear Brake
44
Drive Mechanism
45
Rear Brake and Wheel Installation
46
Body Cover and Exhaust Muffler
48
Fenders and Exhaust Pipe
48
Fenders Drawing
48
Fender Removal
48
Footrest Cover Removal
49
Exhaust Pipe Removal
50
Exhaust Pipe Installation
50
Electrical System
51
Ignition Coil - RXL-40
52
Ignition Timing
52
Safety Remote Controller and Controller Receiver
52
Wiring Diagrams
53
Trouble Shooting
55
Engine Does Not Start
55
Poor Performance at Low Idle Speed
56
Poor Performance at High Speed
57
Loss of Power
58
Poor Handling
59
Engine will Not Start
60
Viper E40 Electric Starter
66
Service Bulletin
68
Technical Tips
68
CDI Speed Limiter Adjustment Procedure.
69
Fuel/Oil Mixture Ratio Update
70
Rascal no Spark Preliminary Check
71
ATV Break-In Procedure
72
Carburetor Kits
73
Safety Tether Switch Installation
74
2005 Viper Models no Power
75
Oil Pump Flow Adjustment All Oil Injected Two Cycle Engines
76
C.D.I. Module Specifications Viper 40E (2 Cyle)
77
5
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Eton America Rascal IXL-40 Specifications
General
Brand
Eton America
Model
Rascal IXL-40
Category
Offroad Vehicle
Language
English
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