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Eton CXL-150 User Manual

Eton CXL-150
111 pages
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CONTENTS
1.INFORMATION……………………………………………………2
2.MAINTENANCE…………………………………………………..6
3.ENGINE REMOVAL AND INSTALLATION…………………..14
4. CYLINDER HEAD / VALVES………………………………….16
5. LUBRICATION………………………………………………….26
6. CYLINDER / PISTON…………………………………………..34
7. TRANSMISSION / KICK STARTER………………………….42
8. STEERING AND SUSPENSION……………………………...52
9. FRONT WHEEL AND BRAKE SYSTEM…………………….59
10. REAR WHEEL AND BRAKE SYSTEM…………………….68
11. FENDERS AND EXHAUST PIPE…………………………...83
12. ELECTRICAL SYSTEM………………………………………89
13. TROUBLE SHOOTING……………………………………..108
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Table of Contents

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Eton CXL-150 Specifications

General IconGeneral
BrandEton
ModelCXL-150
CategoryOffroad Vehicle
LanguageEnglish

Summary

1. INFORMATION

1.1 SAFETY

Safety precautions for handling gasoline, carbon monoxide, battery electrolyte, hot parts, and used engine/gear oil.

1.5 TORQUE VALUES

A list of standard torque values for various engine and frame components.

2. MAINTENANCE

2.2 MAINTENANCE SCHEDULE

A schedule outlining required maintenance tasks at different intervals (initial, regular, yearly).

3. ENGINE REMOVAL AND INSTALLATION

3.2 ENGINE REMOVAL

Detailed steps for removing the engine, including disconnecting cables, chains, and mounting bolts.

3.3 ENGINE INSTALLATION

Steps for reinstalling the engine, emphasizing reverse order of removal and torque specifications.

4. CYLINDER HEAD / VALVES

4.2 TROUBLESHOOTING

Common engine top-end problems like low compression, excessive noise, and smoke, with potential causes.

4.3 CAMSHAFT COMPOSITION REMOVAL

Procedures for removing the camshaft, including associated components like the cylinder head cover.

4.4 CYLINDER HEAD REMOVAL

Step-by-step instructions for removing the cylinder head, gasket, and cam chain guide.

4.5 CYLINDER HEAD INSTALLATION

Steps for reinstalling the cylinder head, including proper gasket placement and torque values.

5. LUBRICATION

5.4 ENGINE OIL & FILTER CHANGE

Steps for changing the engine oil and oil filter, including draining and refilling.

6. CYLINDER / PISTON

6.3 CYLINDER REMOVAL

Steps for removing the cylinder head, cylinder, gasket, and dowel pins.

6.4 PISTON REMOVAL

Procedures for removing piston pin clips, piston pin, piston, and piston rings.

6.5 PISTON INSTALLATION

Calculating piston-to-pin clearance, connecting rod end ID, and spacing piston ring gaps.

6.6 CYLINDER INSTALLATION

Cleaning the crankcase surface, installing dowel pins, gasket, and cylinder.

7. TRANSMISSION / KICK STARTER

7.3 C.V.T DISASSEMBLY

Steps for disassembling the Continuously Variable Transmission (CVT) system.

7.6 C.V.T ASSEMBLY

Steps for reassembling the Continuously Variable Transmission (CVT) system.

8. STEERING AND SUSPENSION

9. FRONT WHEEL AND BRAKE SYSTEM

10. REAR WHEEL AND BRAKE SYSTEM

10.3 REMOVE REAR WHEEL AND REAR BRAKE

Steps for loosening cotter pins, wheel nuts, raising the rear wheel, and removing the brake drum cover.

10.5 REAR BRAKE AND WHEEL INSTALLATION

Installing wear indicator plate, brake arm, adjusters, brake shoes, springs, and brake drum.

12. ELECTRICAL SYSTEM

12.1 TROUBLESHOOTING

Troubleshooting guide for common electrical issues like engine starting problems and charging system failures.

13. TROUBLESHOOTING

13.1 ENGINE DOES NOT START

Troubleshooting flowchart for engine starting issues, covering fuel flow, spark test, and compression.

13.2 POOR PERFORMANCE AT LOW AND IDLE SPEEDS

Troubleshooting for low/idle speed issues, including carburetor adjustment and spark test.

13.3 POOR PERFORMANCE AT HIGH SPEED

Further troubleshooting for high-speed performance issues, focusing on fuel system and air cleaner.

13.4 LOSS POWER

Troubleshooting flowchart for loss of power, covering wheel spin, tire pressure, ignition, and overheating.

13.5 POOR HANDLING

Troubleshooting common handling problems like steering stiffness and vehicle pulling.

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