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Eurotherm 590A SERIES User Manual

Eurotherm 590A SERIES
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HA387179 Issue 10
EUROTHERM
DRIVES
590A SERIES THREE PHASE CONVERTORS
PRODUCT MANUAL
A WARNING GIVES THE READER INFORMATION WHICH IF
DISREGARDED COULD CAUSE INJURY OR DEATH
All rights strictly reserved. No part of this document may be stored in a retrieval system, or transmitted in any form or by any means to persons not
employed by a Eurotherm group company without written permission from Eurotherm Drives Ltd.
Although every effort has been taken to ensure the accuracy of this document it may be necessary, without notice, to make amendments or correct
omissions. Eurotherm Drives cannot accept responsibility for damage, injury, or expenses resulting therefrom.
This manual was downloaded on www.sdsdrives.com
+44 (0)117 938 1800 - info@sdsdrives.com

Table of Contents

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Eurotherm 590A SERIES Specifications

General IconGeneral
BrandEurotherm
Model590A SERIES
CategoryDC Drives
LanguageEnglish

Summary

Warnings and Instructions

Installation

General advice for secure mounting and environmental suitability of the product.

Application Risk

User responsibility for system integration, applicability, and safety.

Risk Assessment

Identifies potential motor speed and direction issues under fault conditions.

Introduction

1.1 545/590A Upgrade

Compares the 545 Series product with the new 590A for application convenience.

1.2 545 TO 590A Conversion Chart

Provides a detailed terminal mapping for converting from 545 to 590A.

1.3 590A Introduction

Introduces the 590A series of motor speed controllers and their capabilities.

Technical Specifications

2.1 Specification

Outlines general specifications for the drive's control and power circuits.

2.1.1 Control

Details control circuit specifications including enclosure, isolation, and protection features.

2.1.2 Power

Specifies power circuit details like configuration, mains supply, voltage ranges, and current ratings.

2.2 Output Ratings

Lists output current and power ratings across different models and operating conditions.

2.2.1 Armature Rating

Details armature current ratings, maximum ambient temperature, and overload capacity.

2.2.2 Field Rating

Specifies the output current ratings for the motor field excitation.

2.3 Mechanical Details

Provides dimensions, weight, airflow clearance, and termination details for mounting.

Product Code

3. Product Code

Explains the numerical order code used to specify the 590A/591A three-phase converters.

Basic Installation and Wiring Instructions

4.1 Installation

Guides on mounting the controllers onto a flat surface and relevant fixing considerations.

4.2 Ventilation and Cooling

Details requirements for heat dissipation and air flow for optimal operation.

4.3 Basic Wiring Instructions

Provides essential wiring instructions for basic speed control configuration.

4.4 Notes on Wiring

Offers additional wiring notes regarding indicators, isolation, and testing procedures.

4.5 Additional Installation Requirements for UL 508

Outlines specific installation requirements for compliance with UL 508 standards.

Terminal Descriptions

5.1 Control Board Terminal Descriptions

Details the function and connection of each terminal on the control board.

5.2 Power Board Terminal Descriptions

Explains the function and connection of each terminal on the power board.

EMC Installation Guidelines

Introduction

Introduces guidelines for maximizing Electro Magnetic Compatibility (EMC) in the operating environment.

Interaction with Earth-Fault Monitoring Systems and Safety Considerations

Discusses EMC filter impact on earth-fault systems and necessary safety precautions.

Minimising Radiated Emissions

Provides methods to reduce radiated emissions and comply with EMC standards.

Screening and Earthing When Mounted in an Enclosure

Details requirements for proper screening and earthing within an enclosure for EMC compliance.

Block Diagram Description

6.1 Power Configuration

Describes the power supply path, protection, and field excitation circuits.

6.2 The Control Operation

Explains the isolation, synchronisation, and control operational principles of the drive.

6.3 Start and Stop Sequencing

Details the logic for starting, stopping, and fault handling of the drive.

Basic Setting Up and Operating Instructions

7.1 Preset Adjustment Description

Describes the function and initial settings of the preset potentiometers for system tuning.

7.2 Option Switches

Explains the functionality of user-selectable option switches S8 and S9 for configuration.

7.3 Calibration

Details the procedure for calibrating speed, armature current, and field voltage.

7.3.1 Speed Calibration

Guides on selecting tach feedback source and adjusting for full speed voltage.

7.3.2 Armature Current Calibration

Outlines steps to calibrate armature current based on motor nameplate ratings.

7.3.3 Field Voltage Calibration

Explains how to set field voltage using option switches and preset P11.

7.4 Before Attempting to Connect Power

Lists critical checks to perform on supply voltages, ratings, and wiring before powering up.

7.5 Preparation

Describes essential preparation steps, including isolating power and disconnecting the load.

7.6 Checking the Drive and Setting Up

Provides step-by-step instructions for verifying connections, voltages, and initial drive operation.

7.7 Running Performance Adjustments

Guides on tuning control loop parameters for stable and responsive motor performance.

Diagnostic Test Facility

8.1 Description of Diagnostic Test Unit

Introduces the type 5570 Diagnostic Test Unit and its features for signal monitoring.

8.2 Diagnostic Test Procedure

Outlines the recommended procedure for using the Diagnostic Test Unit to identify fault conditions.

8.3 Connection and Disconnection of the Diagnostic Test Unit

Details the correct procedure for connecting and disconnecting the diagnostic test unit.

8.4 Drive Condition Indicators - Description

Explains the function of each LED indicator on the main control board for status monitoring.

8.5 Drive Condition Indicators Status Recognition

Provides charts to interpret LED status combinations for stop and start conditions.

8.5.1. Stop Condition

Correlates LED states with specific stop conditions and required checks.

8.5.2 Start Condition

Correlates LED states with specific start conditions and necessary troubleshooting steps.

8.5.3 Diagnostic Test Unit - Voltage Measurements

Lists test points, conditions, and expected voltage measurements for the diagnostic unit.

590 "All in One" Power Board

Description

Describes the new 590 Power Board and its key differences from previous versions.

Power Supplies and Fans

Details the power supply generation and fan connection requirements for the new board.

Coding

Explains how thyristor stack synchronisation and phase rotation signals are generated.

Fuses

Specifies the fuse protection for auxiliary circuits and the power supply.

Feedback Circuits

Explains how armature current feedback is achieved for closed-loop control.

Contactor Supply

Details the connection of the power contactor and its control relay for sequencing.

External Field Supply Connections

Describes how to connect an external AC supply for motor field excitation.

Trigger Plugs

Mentions new trigger plugs for thyristor gate/cathode connections.

The European Directives and the 'CE' Mark

CEMEP

Introduces CEMEP and its role in standardizing EMC compliance for European drives.

EMC Directive

Explains the application of the EMC Directive and Eurotherm's adherence to CEMEP recommendations.

'CE' EMC Responsibility

Clarifies responsibility for CE marking and EMC compliance for components and final apparatus.

Consideration of EMC Environment

Discusses relevant EMC emission and immunity standards for different operating environments.

Filter Selection and Line Choke

Details the selection of EMC filters and line chokes for compliance with EMC standards.

Specification of Achievable EMC Emission and Immunity

Lists EMC emission and immunity performance criteria when using specified filters and chokes.

EMC Responsibility of Manufacturers/Suppliers/Installers

Defines the responsibilities for EMC conformity and CE marking for apparatus incorporating the drive.

Spares Kits and Spare Part Identification List

Spares Kits and Spare Part Identification List

Provides information on specifying spare parts and kits using alpha-numeric codes.

Service Information

12.1 Maintenance

Outlines a regular maintenance program for ensuring reliable operation of the equipment.

12.2 Customer Assistance Facilities

Lists Eurotherm Drives' customer support services including sales, technical, and repairs.

Disposal

Provides guidance on the proper disposal of product materials according to waste regulations.

Packaging

Mentions that transport packaging is environmentally compatible and suitable for central disposal.

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