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Eurotherm 605 Series User Manual

Eurotherm 605 Series
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EUROTHERM
DRIVES
605 Series
Frequency
Inverter
Product Manual
HA463550U001 Issue 3
ï›™
Copyright Eurotherm Drives Limited 2001
All rights strictly reserved. No part of this document may be stored in a retrieval system, or transmitted in any form or
by any means to persons not employed by a Eurotherm group company without written permission from Eurotherm
Drives Ltd.
Although every effort has been taken to ensure the accuracy of this document it may be necessary, without notice, to
make amendments or correct omissions. Eurotherm Drives cannot accept responsibility for damage, injury, or expenses
resulting therefrom.
Compatible with Version 5.x Software

Table of Contents

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Eurotherm 605 Series Specifications

General IconGeneral
BrandEurotherm
Model605 Series
CategoryDC Drives
LanguageEnglish

Summary

Getting Started

Introduction

Overview of the 605 Series Frequency Inverter and its capabilities.

Optional Equipment

Details of optional accessories and their part numbers for the inverter.

Initial Steps

Guidance on planning installation, operation, and programming for the inverter.

An Overview of the Inverter

Component Identification

Identifies and labels the main physical parts of the 605 Series Inverter unit.

Control Features

Lists and describes the general control features available for the inverter.

Understanding the Product Code

Explains the structure and meaning of each block in the inverter's product code.

Functional Overview

Describes the main functional blocks: Filter, Power, and Control Boards.

Installing the Inverter

Mechanical Installation

Details requirements for mounting the inverter, including dimensions and fixings.

Minimum Air Clearances

Specifies necessary air clearances for ventilation for cubicle and wall-mounted installations.

Electrical Installation

Covers electrical installation aspects, including wiring precautions.

Power Wiring Connections

Step-by-step instructions for connecting power and motor cables.

Control Wiring Connections

Instructions for connecting control cables, including EMC requirements.

Optional Equipment

Describes the fitting procedure for optional accessories like the remote Operator Station.

Operating the Inverter

Pre-Operation Checks

Essential checks before energizing the inverter and system for safety and correct setup.

Control Philosophy

Explains the different modes of controlling the inverter: Remote vs. Local.

Selecting Local or Remote Control

Guides on selecting between Local and Remote control modes using the Operator Station.

Start-up Routines

Outlines initial startup procedures for remote control using terminal connections.

Local Control using the Operator Station

Details the startup routine when using the Operator Station for local control.

Setting-up the Inverter

Guides on setting up the inverter using Sensorless Vector Fluxing or Open-loop V/F fluxing modes.

Manual Tuning

Provides methods for manual tuning using motor equivalent circuit or a simple sequence.

Starting and Stopping Methods

Explains normal and advanced stopping methods like Ramp to Stop, Coast to Stop, and Forced Stop.

The Operator Station

Connecting the Operator Station

Explains how to connect the Operator Station for local control, monitoring, and programming.

Customising the Operator Station

Provides information on personalizing the Operator Station for specific applications.

The MMI DIAGNOSTICS Menu

Lists diagnostic parameters accessible via the MMI, including speed, current, and trip status.

Controlling the Operator Station

Details the control keys for operating the inverter locally and for programming.

The Menu System

Describes the menu structure with 5 levels and selectable viewing levels.

Password Protection

Explains how to activate password protection to prevent unauthorized parameter modification.

Programming Your Application

Introducing the Macro

Explains how macros are used as starting points for application-specific programming.

Programming with Block Diagrams

Introduces block diagram programming as a visual method for planning inverter software.

Function Block Descriptions

Lists all available function blocks with corresponding page numbers for detailed descriptions.

ANALOG INPUT

Details the analog input block, converting voltage or current inputs to a configurable percentage range.

DIGITAL INPUT

Explains how the digital input block converts physical input voltage to TRUE or FALSE control signals.

PID

Explains how the PID function block is used for process control, trimming setpoint based on feedback.

SEQUENCING LOGIC

Explains parameters related to the sequencing (start and stop) of the inverter.

Trips and Fault Finding

Trips

Explains what happens when a trip occurs, inverter indications, and operator station notifications.

Trip Messages

Lists common trip messages and their possible causes for troubleshooting.

Fault Finding

Provides a table of common problems, causes, and remedies for troubleshooting.

Routine Maintenance and Repair

Routine Maintenance

Recommends periodic inspection for dust and obstructions affecting ventilation.

Saving Your Application Data

Advises on keeping a backup of application data on the Operator Station.

Returning the Unit to Eurotherm Drives

Provides information required when returning the unit for service.

Sequencing Logic States

Principle State Machine

Explains that the inverter's reaction to commands is defined by a state machine.

Transition of States

Describes how state transitions occur based on specific causes, illustrated by a transition matrix.

Parameter Specification Table

Specification Table: Tag Number Order

Provides a comprehensive list of all parameters, their tag numbers, blocks, types, and ranges.

Product-Related Default Values

Lists default parameter values varying by language, supply voltage, and power rating.

Technical Specifications

Environmental Details

Details operating temperatures, altitude, humidity, atmosphere, and climatic conditions.

EMC Compliance

Outlines EMC compliance requirements based on installation and filter usage.

Cabling Requirements for EMC Compliance

Provides guidelines for cable types, segregation, length, and screen termination for EMC compliance.

Control Terminals

Lists control terminals, their names, ranges, default functions, and descriptions.

Certification for the Inverter

Requirements for EMC Compliance

Outlines EMC compliance requirements, including minimizing radiated emissions and earthing.

EMC Installation Options

Explains EMC installation options for Class A and Class B operation, including screening and earthing.

Requirements for UL Compliance

Covers UL compliance requirements for motor overload, short-circuit protection, and branch circuit protection.

European Directives and the CE Mark

Provides information on EMC and Low Voltage Directive (LVD) CE marking requirements.

Application Notes

Synchronous Motor Control

Discusses applying inverters for speed control of synchronous motors.

Brake Motors

Explains the use of brake motors and how inverters control them.

Dynamic Braking

Explains how dynamic braking dissipates energy to prevent DC link overvoltage.

Brake Resistor Selection

Guides on calculating braking requirements and selecting appropriate brake resistors.

Serial Communications

Connection to the P3 Port

Describes connecting to the inverter's P3 port for parameter monitoring and updating via PC.

P3 Port

Details the pinout and signal assignments for the P3 port connector.

Application Macros

The Default Application

Introduces the supplied macros and identifies Macro 1 as the factory default.

Macro 1: Basic Speed Control (default)

Details the default macro providing basic speed control, including terminal assignments.

Macro 2: Run Forward/Run Reverse

Describes Macro 2 for speed control with Run Forward/Run Reverse functionality.

Macro 3: Raise/Lower Trim

Details Macro 3 for speed control with raise/lower trim interface.

Macro 4: Process PID

Explains Macro 4 for PID process control using analog inputs and digital inputs.

Macro 5: Preset Speeds

Describes Macro 5 for speed control using preset speeds selected by digital inputs.

Macro 6: Closed-Loop Speed Feedback

Details Macro 6 for closed-loop speed feedback using encoder inputs and PID control.

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