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EWIKON HPS III Series - User Manual

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144 pages
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HPS III valve gate
hot runner systems
Operating manual
Valid for:
HPS III-S nozzles
HPS III-T/TE manifolds
Single drive units
Synchronous plate drives
Complete hot halves
Version: 2.0

Table of Contents

Questions and Answers

Summary

General Remarks

Information on Operating Manual

Details on the creation and purpose of the operating manual.

Manufacturer Information

Contact details and address of the manufacturer, EWIKON.

Conventions Used

Explanation of conventions like numbered lists and abbreviations.

Safety Instructions

Safety Instructions and Symbols

Introduction to safety instructions, signal words, and pictograms.

Intended Use and Improper Use

Defines the exclusive intended use and improper use of EWIKON hot runner systems.

Qualification of Staff

Specifies demands on and qualifications for staff handling the system.

Personal Protective Equipment (PPE)

Specifies necessary protective equipment for safe operation.

General Hazards and Safety Measures

Covers risks like high pressure, material leakage, and hot surfaces.

Electrical Equipment Safety

Safety precautions related to electrical components and installations.

Technical Data

Mechanical Specifications

Details main dimensions and operating parameters of the system.

Electrical Specifications

Provides information on connections and pin assignments.

Hydraulic; Pneumatic Specifications

Specifies pressure ratings for drive units.

Operating Conditions

Defines ambient temperature and humidity limits for operation.

Cooling Agent Requirements

Specifies minimum requirements for cooling agents.

Type Plate Information

Describes the information found on the system's type plate.

Installation Procedures

Transport Safety and Procedures

Details safe transport, lifting accessories, attachment points, and load limits.

General Installation Safety Instructions

General safety measures to be followed during installation.

Technical Requirements and Standard Parts

Details tools, materials, and standard parts required for installation.

Checks Before Installation

Important checks and dimensional verifications prior to installation.

HPS III Valve Gate System Installation

Step-by-step procedures for installing HPS III valve gate systems.

Start-up and Operation

Start-up Safety Instructions

Safety precautions before and during system start-up.

Requirements for Operation

Prerequisites and checks before operating the system.

HPS III Hot Runner System Start-up

Procedures for first-time and subsequent system start-ups.

Operation of Valve Gate Systems

Specific instructions for operating valve gate systems.

Troubleshooting Possible Malfunctions

Guides users through common errors and their solutions.

Maintenance Procedures

Maintenance Safety Instructions

Safety guidelines for performing maintenance tasks.

Instructions for Maintenance

General guidelines and importance of regular maintenance.

Nozzle Tip Installation;Deinstallation

Procedures for installing and removing nozzle tips.

Thermocouple Exchange (HPS III-S Nozzles)

Detailed steps for replacing thermocouples in HPS III-S nozzles.

Valve Pin Deinstallation;Exchange

Procedures for removing and replacing valve pins.

Tightening Torques

Torques for Socket Head Screws

Specifies tightening torques for socket head screws.

Torques for Manifold Connections

Tightening torques for manifold screw connections and retaining screws.

Torques for Tip Inserts

Tightening torques for various nozzle tip inserts.

Torques for Drive Units

Tightening torques for different drive unit components.

EWIKON HPS III Series Specifications

General IconGeneral
BrandEWIKON
ModelHPS III Series
CategoryControl Unit
LanguageEnglish