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EWM BUSINT X11 - User Manual

EWM BUSINT X11
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EWM
HIGHTEC WELDING GmbH
Dr. Günter-Henle-Straße 8 • D-56271 Mündersbach
Fon +49 2680 181-0 • Fax +49 2680 181-244
www.ewm.deinfo@ewm.de
GB
Operating instructions
Interface for digital welding power sources
BUSINT X11
N. B. These operating instructions must be read before commissioning.
Failure to do so may be dangerous.
Machines may only be operated by personnel who are familiar with the appropriate safety
regulations.
The machines bear the conformity mark and thus comply with the
EC Low Voltage Directive (2006/95/ EG)
EC EMC Directive (2004/108/ EG)
In compliance with IEC 60974, EN 60974, VDE 0544 the machines can be used in environments
with an increased electrical hazard.
©
The content of the operating instructions does not constitute grounds for any claims on the part
of the buyer.
The copyright to these operating instructions remains with the manufacturer.
Reprinting, including extracts, only with written approval.
© 2009 Subject to alteration.
Item No.: 099-008225-EWM01
Revised: 05.08.2009

Table of Contents

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Summary

Safety Instructions

Notes on the Use of Operating Instructions

Explains DANGER, WARNING, CAUTION, and NOTE keywords for safe operation.

General Safety Obligations and Warnings

Covers general safety obligations, country regulations, and damage from non-genuine parts.

General Information

Revision History

Details the document's revision status and changes made over time.

Introduction to the BUSINTX11

Describes the purpose and scope of the BUSINTX11 interface.

System Overview and Compatibility

Provides an overview of available interfaces for welding systems.

Commissioning the BUSINTX11

General Connection Procedures

Outlines methods for connecting the BUSINTX11 to the system bus.

Power Supply Requirements

Details internal and optional external power supply connections.

Connecting Fast Actual Value Signals

Explains how to connect signals for voltage and current for seam tracking.

Collision Protection Connection

Describes connecting a torch collision protection signal.

Basic Configuration using Plug-in Jumpers

Explains basic settings configured via jumpers before power-on.

Selecting the Actuation Profile

Describes selecting actuation profiles using a selector switch.

Field Bus Connection and Configuration Details

Details connection and configuration steps for Interbus-S optical fiber.

CANopen Module Specification and Operation

Covers CANopen module specification, elements, and LED meanings.

CANopen Module Connection and Settings

Explains CANopen module connection, baud rate, and subscriber address settings.

CAN DeviceNet Module Specification and Operation

Details CAN DeviceNet module specification, elements, and LED meanings.

CAN DeviceNet Module Connection and Settings

Explains DeviceNet connection, network settings, and EDS configuration.

Profibus Module Specification and Operation

Covers Profibus module specification, elements, and LED meanings.

Profibus Module Connection and Settings

Explains Profibus connection and subscriber address settings.

Profibus Module Baud Rate and Network Termination

Details Profibus baud rate, network termination, and GSD file usage.

Switching On the BUSINTX11 Interface

Describes the power-on sequence, self-diagnostics, and error indication.

Field Bus Configuration Process

Explains how field bus configuration is carried out via parameters.

Operative Mode

Pre-selecting a JOB

Explains how to select welding tasks (JOBs) for the PHOENIX system.

Program Operation and Modes

Describes pre-selecting programs and the special control signal operation.

JOB Mode Functionality

Details the alternative operating mode and its settings.

Advanced Control Signal Operation

Explains improvements and extended control signals for operation.

Non-latched and Special Non-latched Operation

Describes the two main operating modes and their process sequences.

Welding Types and Selection

Explains how welding types can be changed during operation.

Monitoring Function Overview

Describes continuous monitoring of welding process parameters.

Monitoring Function Display and Parameters

Details display options and configurable monitoring parameters.

Special Features of the Monitoring Function

Discusses duration, fault reduction, and parameter storage.

Handling Other Signals

Explains various other signals like JOB pre-selection, error reset, gas test.

Other Signal Functions

Covers signals for welding simulation, JOB mode, and TANDEM operation.

Checking Process Parameters

Explains how parameters are transferred via field bus and shown as signals.

Process Parameter Checks and Signals

Details signals like 'Ready for welding', 'Sticking', 'Error number', and current/speed values.

Signals for Positioning Device Matching

Covers ignition time and TZ-Set parameters for matching with positioning devices.

Return Time and Fusing Detection

Explains TZ-RESET for return time and intelligent fusing detection.

Position Search Functionality

Describes the position search function activated via jumper JP2.

Welding Seam Tracking and Simulation

Explains seam tracking support and welding simulation modes.

Process Safety Shut-down Procedures

Details fast and safety shut-down mechanisms based on field bus communication.

JOB Safety Switching Logic

Explains automatic switching to suitable JOBs to prevent accidents.

The Diagnostics Interface

PC System Requirements for Analyzer Software

Lists minimum hardware and software requirements for the EWM Analyzer.

Commissioning the Diagnostics Interface

Step-by-step guide for connecting and setting up the diagnostics interface.

Scope and Capabilities of Diagnostics

Describes how to use the Analyzer software for system diagnostics.

Profiles for PHOENIX MIG;MAG Systems

Interbus-S Module Profiles

Details actuation data for default Interbus-S profiles.

CANopen Module Profiles for PHOENIX

Explains Reis Robotics profile and other CANopen profiles for PHOENIX.

CAN DeviceNet Module Profiles for PHOENIX

Details actuation data for default and other CAN DeviceNet profiles for PHOENIX.

Profibus DP Module Profiles for PHOENIX

Explains default, flexible, and compatible Profibus DP profiles for PHOENIX.

Profiles for TETRIX TIG and Plasma Systems

CANopen Module Profiles for TETRIX

Details default, profile 1, and profile 2 CANopen profiles for TETRIX.

CAN DeviceNet Module Profiles for TETRIX

Explains default, profile 1, profile 2, and profile 3 CAN DeviceNet profiles for TETRIX.

Profibus;Interbus Module Profiles for TETRIX

Details default, profile 1, profile 2, and profile 3 Profibus/Interbus profiles for TETRIX.

Special Field Bus Features

CAN DeviceNet Setup and Configuration

Explains connections, I/O data examples for CAN DeviceNet.

Profibus DP Setup and Features

Covers Profibus DP integration, watchdog, and re-start behavior.

Operating Problems, Causes, and Remedies

Understanding Operating Displays (LEDs)

Lists and explains the meaning of various LED indicators on the module.

System Error Messages and Troubleshooting

Provides a table of error messages, their meanings, and reset procedures.

Overview of Plug Configurations

X4 Digital Inputs

Describes the 4 digital inputs with 24V logic and their functions.

X5 Digital Outputs

Details the 2 floating relay contacts for digital outputs.

X7 Analogue Inputs

Explains the 2 analogue inputs for actual process value detection.

X10 Diagnostics Interface

Describes the RS232 interface for diagnostics and PC connection.

X15 External Power Supply

Details the connection for an external 24-30V DC power supply.

Jumper Assignments for BUSINTX11

Machine Software Functions (Firmware)

PHOENIX Firmware Versions and Functions

Lists PHOENIX firmware versions and their associated functions.

TETRIX Firmware Versions and Functions

Lists TETRIX firmware versions and their associated functions.

Warranty Information

General Warranty Validity Periods

Outlines the different warranty periods for EWM machines and components.

Warranty Declaration and Terms

Details the 3-year warranty, conditions, exclusions, and limitations.

Circuit Diagrams

EWM BUSINT X11 Specifications

General IconGeneral
CategoryWelding Accessories
ModelBUSINT X11
TypeInterface module
CompatibilityEWM Welding Machines
FunctionEnables the communication between EWM welding machines and external systems